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基于DEM-CFD的旋流泵大顆粒內(nèi)流特性模擬與試驗
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國家自然科學(xué)基金項目(51909108、51579118)和江蘇省“六大人才高峰”高層次創(chuàng)新人才團(tuán)隊項目(JNHB-CXTD-005)


Simulation and Experiment on Flow Characteristics of Large Particles in Vortex Pump Based on DEM-CFD
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    摘要:

    鑒于抗堵塞性能較優(yōu)的旋流泵在輸送污水時,其過流部件仍存在磨損、半堵塞等問題,將DEM-CFD方法引入旋流泵數(shù)值模擬中,研究旋流泵在輸送不同粒徑、體積分?jǐn)?shù)顆粒時的顆粒運動物理特性,以及顆粒與液相、固壁多向耦合的運動特征,并進(jìn)行了試驗驗證。結(jié)果表明,由旋流泵輸送油菜籽試驗可知,外特性計算結(jié)果與試驗結(jié)果基本一致;在該旋流泵模型特征下,進(jìn)口管與無葉腔區(qū)域由循環(huán)流引起的顆粒旋轉(zhuǎn)流動現(xiàn)象較為嚴(yán)重,從無葉腔沿著進(jìn)口壁面螺旋式逆向回流,與進(jìn)口順向來流相混達(dá)到平衡,試驗拍攝結(jié)果與數(shù)值模擬結(jié)果較為相符,說明DEM-CFD耦合方法具有一定可靠性;旋流泵內(nèi)部存在3種不同的顆粒運輸方式,第1種為顆粒隨貫通流經(jīng)由葉輪進(jìn)入蝸殼,第2種為受循環(huán)流影響經(jīng)由無葉腔直接甩入蝸殼,第3種為顆粒從葉輪前端面區(qū)域進(jìn)入葉輪,再經(jīng)葉輪進(jìn)入蝸殼;對蝸殼內(nèi)流特性進(jìn)行分析,發(fā)現(xiàn)顆粒主要分布在蝸殼后側(cè),在擴(kuò)散段到蝸殼出口區(qū)域,顆粒隨液體以螺旋的方式流出,蝸殼斷面葉輪側(cè)形成大小不等的螺旋渦。

    Abstract:

    In recent years, because the anticlogging ability of swirl pump is better than that of ordinary pumps, it is gradually applied to more fields. However, when transporting sewage contains solids, it will still encounter problems such as half clogging, overwork wear, etc., so it is particularly important to master the flow characteristics of solid particles in the vortex pump. DEM-CFD coupling method was introduced into the numerical simulation of vortex pump. The movement law of particles in the pump was compared and analyzed when the vortex pump transported solid phase with different particle sizes and concentrations. The results showed that according to the experiment of rapeseed transportation by vortex pump, the calculated results of external characteristics were basically consistent with the experimental results. It was found that under the characteristics of the pump model, the particle rotation and flow caused by the circulation flow were more serious in the inlet pipe and the bladed area. The spiral flow from the chamber was reversed along the inlet wall, and the inlet flow was mixed with the reverse spiral flow to reach a balance. The experimental results were consistent with the numerical simulation results. It can be seen from the experiment that the calculation results of the pump performance were basically consistent with the experimental results, and it was found that the particle circulation and rotation phenomenon caused by the circulation flow existed in the inlet pipe, which was also one of the characteristics of the vortex pump and was consistent with the simulation phenomenon, which proved that the DEM-CFD coupling method had a certain reliability. It was found that there were three different modes of particle transportation in the swirl pump, the first was that particles flowed through the impeller and entered the volute, the second was that particles were directly thrown into the volute through the bladed cavity under the influence of circulation flow, and the third was that particles entered the impeller from the front end face area of the impeller and then entered the volute through the impeller. Through the analysis of internal flow characteristics of volute, it was found that the particles were mainly distributed at the back of the volute. From the diffusion section to the outlet area of the volute, the particles flowed out in a spiral way with the liquid, and the spiral vortices of different sizes were formed at the impeller side of the volute section.

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施衛(wèi)東,施亞,高雄發(fā),張德勝,郎濤,趙婷.基于DEM-CFD的旋流泵大顆粒內(nèi)流特性模擬與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(10):176-185. SHI Weidong, SHI Ya, GAO Xiongfa, ZHANG Desheng, LANG Tao, ZHAO Ting. Simulation and Experiment on Flow Characteristics of Large Particles in Vortex Pump Based on DEM-CFD[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):176-185.

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  • 收稿日期:2019-12-16
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10