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轉(zhuǎn)輪除濕干燥系統(tǒng)設(shè)計(jì)與試驗(yàn)
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中央級(jí)公益性科研院所基本科研業(yè)務(wù)費(fèi)專(zhuān)項(xiàng)資金項(xiàng)目(S202006-02)、中國(guó)農(nóng)業(yè)科學(xué)院科技創(chuàng)新工程特色農(nóng)產(chǎn)品干制與加工裝備團(tuán)隊(duì)項(xiàng)目(2020)和江蘇省農(nóng)業(yè)科技自主創(chuàng)新資金項(xiàng)目(CX(19)3117)


Design and Test of Drying System for Desiccant Wheel Dehumidification
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    摘要:

    為了實(shí)現(xiàn)農(nóng)產(chǎn)品優(yōu)質(zhì)節(jié)能干燥,針對(duì)轉(zhuǎn)輪除濕再生能耗高等問(wèn)題,進(jìn)行了轉(zhuǎn)輪除濕系統(tǒng)優(yōu)化設(shè)計(jì),設(shè)計(jì)了中低溫可切換一體干燥機(jī),構(gòu)建分級(jí)冷凝再生模式,進(jìn)行分級(jí)再生與香菇除濕干燥試驗(yàn)分析,研究?jī)?yōu)化干燥工藝,確定整機(jī)除濕能耗等作業(yè)參數(shù)。為了檢驗(yàn)并提高分級(jí)冷凝作業(yè)性能,以再生加熱溫度、再生冷凝熱量及干燥冷凝熱量為指標(biāo),運(yùn)用Box-Benhnken中心組合試驗(yàn)設(shè)計(jì)理論,對(duì)蒸發(fā)進(jìn)風(fēng)溫度、再生進(jìn)風(fēng)溫度、風(fēng)閥開(kāi)度3個(gè)影響分級(jí)再生性能的因素進(jìn)行響應(yīng)面試驗(yàn)。通過(guò)數(shù)據(jù)分析,建立了分級(jí)冷凝再生模型,結(jié)合等值線(xiàn)圖分析了上述3個(gè)試驗(yàn)因素對(duì)指標(biāo)的影響規(guī)律,同時(shí)對(duì)各影響因素進(jìn)行了綜合優(yōu)化與試驗(yàn)驗(yàn)證。結(jié)果表明,3個(gè)回歸模型均高度顯著,RSq均大于99%,模型可靠性高;在室溫條件下,提高蒸發(fā)溫度與再生進(jìn)風(fēng)溫度有利于提升分級(jí)冷凝再生效果;與純電加熱再生相比,分級(jí)冷凝再生可降低能耗29.6%。香菇轉(zhuǎn)輪除濕干燥試驗(yàn)表明,在相同干燥溫度下,采用轉(zhuǎn)輪除濕干燥比熱泵干燥后的香菇品相好,干燥速率提升2倍以上,能耗高5.9%。

    Abstract:

    In order to solve the problem of high energy consumption of desiccant wheel dehumidification and realize the energy-saving, high-quality and drying of agricultural products, the desiccant wheel dehumidification system was designed and optimized. And a middle and low temperature switchable integrated dryer was developed, and a fractional condensation mode was built. Fractional condensation and shii-take drying experiments were carried out. To test and improve the performance of fractional condensation, with the goal of increasing the regeneration heating temperature, Q1 and Q2, the Box-Benhnken response surface test was performed on three factors that affecting the classification performance: evaporating inlet air temperature, condensing air temperature, and damper opening. Through data analysis, a response surface model was established, and the influence mechanism of the above three inspection indicators affected by changes in the value of the three experimental factors was analyzed in combination with the contour map. At the same time, comprehensive optimization and experimental verification of each influencing factor were performed. The results showed that the RSq of the three models were all greater than 99%. The test factors had a great impact on the drying quality and energy consumption. When the inlet air temperature was 34.2℃, the condensing air temperature was 34.1℃, the damper opening was 82.3%, the heating temperature was 67.1℃,Q1 was 11030kJ, Q2 was 21449kJ, and the prediction error were less than 6%. At room temperature, as much as possible to promote the evaporation temperature and regeneration inlet air temperature was conducive to improving the effect of classification regeneration. It can reduce energy consumption by 29.6% compared with pure electric heating regeneration. The test of shii-take drying for desiccant wheel dehumidification showed that at the same drying temperature, it was better than the shii-take mushroom dried by the heat pump, the drying rate was increased by more than 2 times, and the energy consumption was higher than 5.9%. The research result can provide a reference for the design of energy saving drying system for desiccant wheel dehumidification.

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王教領(lǐng),金誠(chéng)謙,宋衛(wèi)東,丁天航,王明友,吳今姬.轉(zhuǎn)輪除濕干燥系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(11):374-384. WANG Jiaoling, JIN Chengqian, SONG Weidong, DING Tianhang, WANG Mingyou, WU Jinji. Design and Test of Drying System for Desiccant Wheel Dehumidification[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(11):374-384.

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  • 收稿日期:2020-02-24
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  • 在線(xiàn)發(fā)布日期: 2020-11-10
  • 出版日期: 2020-11-25
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