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生鮮食品包裝機(jī)氣力式超薄自粘膜橫封裝置設(shè)計與試驗
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國家自然科學(xué)基金項目(31901824)、天津市自然科學(xué)基金項目(19JCQNJC13600)和天津市教委科研計劃項目(2018KJ120)


Design and Experiment on Pneumatic Transverse Sealing Device for Ultrathin Self-adhesive Film of Fresh Food Packaging Machine
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    摘要:

    為解決氣力式超薄自粘膜橫封裝置結(jié)構(gòu)復(fù)雜、穩(wěn)定性差等問題,以現(xiàn)有生鮮食品包裝機(jī)為平臺,設(shè)計了一套生鮮食品包裝機(jī)氣力式超薄自粘膜橫封裝置。該裝置由立式輸送帶、前后平行布置的兩個上風(fēng)盒、下折膜機(jī)構(gòu)、切斷機(jī)構(gòu)和無動力托輥等組成,其中下折膜機(jī)構(gòu)包括下風(fēng)盒、滾輪、氣缸等,利用氣力和機(jī)械結(jié)構(gòu)的復(fù)合運動,可較好地完成超薄自粘膜橫封作業(yè)。構(gòu)建了橫封作業(yè)過程中包裝物料與橫封部件的力學(xué)模型,利用Fluent軟件對其關(guān)鍵部件下風(fēng)盒進(jìn)行結(jié)構(gòu)優(yōu)化分析,得到最優(yōu)參數(shù)為:下風(fēng)盒進(jìn)風(fēng)口位置和水平方向出風(fēng)口位置對稱布置,風(fēng)腔高度14mm、水平出風(fēng)口直徑3mm、水平出風(fēng)口個數(shù)10個。以后上風(fēng)盒出風(fēng)口壓強(qiáng)、下風(fēng)盒水平出風(fēng)口壓強(qiáng)、下折膜機(jī)構(gòu)與包裝盒底部折膜間距為試驗因素,以托盤后部橫封率為試驗指標(biāo)進(jìn)行了正交組合試驗。經(jīng)試驗和結(jié)果分析,得到最佳參數(shù)組合為:后上風(fēng)盒出風(fēng)口壓強(qiáng)113.3Pa、下風(fēng)盒水平出風(fēng)口壓強(qiáng)85Pa、下折膜機(jī)構(gòu)與包裝盒底部折膜間距-3mm。經(jīng)試驗驗證,最佳參數(shù)組合下橫封率為99%,橫封平整、美觀,滿足包裝機(jī)橫封作業(yè)要求。

    Abstract:

    In order to solve the problems of complex structure and poor stability of transverse sealing device for ultrathin selfadhesive film, a set of pneumatic transverse sealing device based on the existing fresh food packaging machine was designed, which can complete the transverse sealing problem of ultrathin selfadhesive film. And the device completed the transverse sealing operation through the cooperation of six main mechanisms, including vertical conveyor, two up wind boxes arranged in parallel in front and back, cutting mechanism, unpowered idlers and lower folding mechanism which was composed of rollers, a cylinder and a lower wind box, which combined movement of pneumatic and mechanical structure to complete the transverse sealing operation. Then the mechanical model of packaging materials and transverse sealing device were established during transverse sealing process. After that, the structure of the lower wind box which was the key part of device was analyzed by Fluent software. The optimal parameters of the lower wind box were obtained as follows: the position of the air inlet and air outlet in the horizontal direction was symmetrically arranged, the height of the air cavity was 14mm, the size of outlet of the lower wind box was 3mm in diameter, and the number of outlets was 10. Furthermore, aiming to obtain the best parameters of the rear transverse sealing, the outlet pressure of the rear up wind box, the pressure of the horizontal air outlet of the lower wind box, the distance between the lower folding mechanism and the bottom of the packaging box were chosen as the experimental factors, and the transverse sealing rate was selected as the experimental index. Through the experimental research and the result analysis, the optimal aggregative index could be obtained under the condition that the outlet pressure of the rear up wind box was 113.3Pa, the pressure of the horizontal air outlet of the lower wind box was 85Pa, the distance between the lower folding mechanism and the bottom of the packaging box was -3mm. By verification of experiment, the maximum value of the transverse sealing rate was up to 99%, and the transverse sealing effect was flat and beautiful, which indicated that pneumatic transverse sealing device could satisfy operation demand of the fresh food packaging machine. 

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鄭兆啟,梅文娟,劉超冉,杜志龍,董艦,李占勇.生鮮食品包裝機(jī)氣力式超薄自粘膜橫封裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(12):158-165. ZHENG Zhaoqi, MEI Wenjuan, LIU Chaoran, DU Zhilong, DONG Jian, LI Zhanyong. Design and Experiment on Pneumatic Transverse Sealing Device for Ultrathin Self-adhesive Film of Fresh Food Packaging Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):158-165.

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  • 收稿日期:2020-01-20
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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