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基于離散元的雙軸旋耕機功耗預測模型
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國家重點研發(fā)計劃項目(2016YFD0200601)


Prediction Model of Double Axis Rotary Power Consumption Based on Discrete Element Method
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    摘要:

    針對雙軸旋耕機結(jié)構(gòu)參數(shù)復雜、功耗高,受耕作時節(jié)限制,難以用田間試驗的方法進行減阻降耗研究的問題?;陔x散元法,構(gòu)建雙軸旋耕-秸稈-土壤耕作模型,研究了雙軸配置參數(shù)對功耗的影響,通過響應(yīng)面試驗分析,建立了功耗的數(shù)學預測模型。模型優(yōu)化的結(jié)果表明,當前后刀軸回轉(zhuǎn)半徑均為195mm,后軸相對于前軸垂直距離為99.8mm,前后軸回轉(zhuǎn)圓水平距離為100.6mm,獲得的功耗最小為9.018kW。為了驗證功耗模型的準確性,在固定工作參數(shù)下,進行了原尺度整機仿真試驗和田間試驗。試驗結(jié)果表明:真實原尺度旋耕機的田間試驗功耗與整機仿真值誤差均值為9.5%,范圍為5.8%~13.4%,結(jié)合響應(yīng)面分析說明功耗數(shù)學預測模型較為準確,表明旋耕機刀組在縮放過程中誤差變化較小,模型能夠準確反映雙軸配置參數(shù)對雙軸旋耕機在稻茬田地作業(yè)功耗的影響。

    Abstract:

    In view of the high power consumption of the double axis rotary cultivator, it is difficult to carry out research on drag reduction and consumption reduction only by the method of field trials because of the complex structural parameters and the high manufacturing cost of the equipment. Based on the discrete element method, a biaxial rotary tillage-straw-soil tillage model was constructed, the influence of biaxial configuration parameters on power consumption was studied, and a mathematical prediction model for power consumption through response surface test analysis was established. The optimization results of the model showed that the gyration radius of the front and rear tool shafts was 195mm, the vertical distance of the rear shaft relative to the front shaft was 99.8mm, the horizontal distance of the front and rear shaft gyration circle was 100.6mm, and the minimum power consumption obtained was 9.018kW. In order to verify the accuracy of the power consumption model, under fixed operating parameters, a full-scale simulation test and a field test were carried out. The test results showed that the field test power consumption of the real original scale rotary cultivator and the simulation value of the whole machine were 9.5%, and the range was 5.8%~13.4%. Combined with the response surface analysis, it was showed that the mathematical prediction model of power consumption was more accurate, indicating that the error of rotary cultivator model was small during the scaling process, and the model can accurately reflect the influence of the dual-axis configuration parameters on the power consumption of the double axis rotary tiller in the rice stubble field.

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胡建平,趙軍,潘浩然,劉偉,趙星升.基于離散元的雙軸旋耕機功耗預測模型[J].農(nóng)業(yè)機械學報,2020,51(s1):9-16. HU Jianping, ZHAO Jun, PAN Haoran, LIU Wei, ZHAO Xingsheng. Prediction Model of Double Axis Rotary Power Consumption Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):9-16.

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  • 收稿日期:2020-08-20
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  • 在線發(fā)布日期: 2020-11-10
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