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基于DEM-MBD耦合算法的自激振動深松機(jī)仿真分析
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國家重點研發(fā)計劃項目(2017YFD0700104)和國家自然科學(xué)基金項目(51675218)


Analysis on Operational Process of Self-excited Vibrating Subsoiler Based on DEM-MBD Coupling Algorithm
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    摘要:

    自激振動深松機(jī)的設(shè)計主要采用田間試驗及理論分析方法,但田間試驗成本高、周期長,同時理論分析尚不具備完整準(zhǔn)確的解析解。為提高該類機(jī)具的設(shè)計效率,保證設(shè)計結(jié)果的準(zhǔn)確性和可靠性,本文在課題組研制的Agri-DEM軟件平臺上,添加了離散元法(DEM)與多體動力學(xué)(MBD)耦合算法,然后利用該算法對自激振動深松單體作業(yè)過程進(jìn)行仿真分析。耦合算法中,采用MBD方法建立了臺車-深松機(jī)-懸掛架-土壤的系統(tǒng)動力學(xué)模型,包括7個活動剛體、1個滑移鉸、7個轉(zhuǎn)動鉸、1個滑移驅(qū)動、1個彈簧力約束和1個阻尼約束,同時利用廣義坐標(biāo)分塊算法將系統(tǒng)微分代數(shù)方程組轉(zhuǎn)化為微分方程組,并通過亞當(dāng)斯-莫爾頓校正算法進(jìn)行積分,求解獲得各剛體的運動學(xué)參數(shù)和動力學(xué)參數(shù);采用DEM方法建立了耕作土壤的離散元模型,考慮土壤顆粒的黏附力,提出一種適合于土壤等濕顆粒間的接觸力學(xué)模型——濕顆粒模型,模型參數(shù)通過試湊法確定。對模型進(jìn)行深松鏟的動力學(xué)響應(yīng)分析、彈簧及牽引力動力學(xué)響應(yīng)分析和土壤擾動過程分析,仿真結(jié)果表明:土槽臺車前進(jìn)速度為0.5m/s時,機(jī)具牽引力周期性變化的區(qū)間為-331.06~1492.75N,最大牽引力為1492.75N;深松鏟的入土角周期性變化的區(qū)間為0~-0.11rad,在高度方向上鏟柄質(zhì)心的變化區(qū)間為-400.33~-581.37mm;激振彈簧受載也呈周期性變化,變化區(qū)間為2623~-2231N;深松鏟鏟尖部位抬升土壤,土壤顆粒擾動量在鏟尖區(qū)域最大,并沿深松鏟前進(jìn)方向和側(cè)向依次遞減。仿真結(jié)果直觀的呈現(xiàn)了自激振動深松機(jī)的作業(yè)過程及土壤顆粒的運動情況,定性的解釋了自激振動深松機(jī)的減阻機(jī)理。本文添加的DEM-MBD耦合算法,為自激振動深松機(jī)工作過程分析和優(yōu)化設(shè)計提供了一種新方法。

    Abstract:

    In order to increase the design efficiency of self-excited vibrating subsoiler, ensure the accuracy and reliability of design results, DEM-MBD coupling algorithm developed by Agri-DEM was employed, and the operational process of type 1S-300 self-excited vibrating subsoiler was simulated. Through MBD modules, a system dynamics model was established, including trolley-subsoiler-suspension-soil. Based on DEM modules, a discrete element model of soil with consideration on the adhesion of soil particles was established. The wet particle model was used, which was invented by the research team, as the contact mechanics model of soil particles, and the model parameter was identified by repeated tests. After disturbance analysis of soil, traction analysis of trolley and dynamic response analysis of subsoiling shovel, the outcome indicated that when the subsoiling shovel entered the soil, the soil above the shovel top was lifted, and the soil on both sides of the shovel edge was divided by cutting, the resistance range was from 363N to 1000N,the change interval in the height direction of the subsoiler was from 0mm to 181mm,the spring load change interval was from 2623N to -2231N. If the torque of subsoiling shovel caused by soil particles was higher than that caused by a spring, the shovel would rotate anticlockwise by centering the hinge point. Simulation results directly reflected the cyclical change of tillage resistance, as well as the movement of soil particles. Furthermore, it explained the resistance reduction mechanism of self-excited vibrating subsoiler. To sum up, DEM-MBD coupling algorithm provided a new approach for the development of this model.

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袁軍,于建群.基于DEM-MBD耦合算法的自激振動深松機(jī)仿真分析[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(s1):17-24. YUAN Jun, YU Jianqun. Analysis on Operational Process of Self-excited Vibrating Subsoiler Based on DEM-MBD Coupling Algorithm[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):17-24.

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  • 收稿日期:2020-07-30
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