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雙變量螺旋外槽輪排肥器控制序列對排肥性能的影響
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國家重點研發(fā)計劃項目(2017YFD0700503)


Influence of Control Sequence of Spiral Fluted Roller Fertilizer Distributer on Fertilization Performance
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    摘要:

    施肥穩(wěn)定性是評價變量施肥機作業(yè)性能的重要指標,為了研究排肥口開度(L)和排肥軸轉(zhuǎn)速(n)的組合對排肥性能的影響規(guī)律,本文基于離散單元方法,對同一目標施肥量下,不同L和n組合下的施肥過程進行仿真。首先,通過標定試驗,構(gòu)建了基于廣義回歸神經(jīng)網(wǎng)絡(luò)GRNN的排肥量預(yù)測模型,經(jīng)過驗證,其決定系數(shù)達到0.9994,預(yù)測平均相對誤差(MRE)為3.56%。其次根據(jù)螺旋外槽輪排肥裝置的等排肥量曲線,選擇3個排肥量1067.37、2323.04、4206.56g/min為目標排肥量,并利用差分進化算法(DE)確定同一目標施肥量下的控制序列(L,n)的組合。最后,利用離散元仿真軟件EDEM 2.8分別對3個目標施肥量,不同控制序列下的排肥過程進行仿真。采用排肥均勻性變異系數(shù)σ作為評價排肥穩(wěn)定性的指標,仿真結(jié)果表明,在目標排肥量Q1下,當(dāng)控制序列為(25mm,17.78r/min)時,σ最小,為5.27%;在其他控制序列,σ均高于20%,排肥穩(wěn)定性較差,且出現(xiàn)斷條現(xiàn)象。在目標排肥量Q2下,當(dāng)控制序列為(65mm,17.12r/min)時,σ最小,為3.46%。在目標排肥量Q3下,σ均小于4%,且在控制序列(65mm,32.85r/min),σ達到最小,為2.08%。當(dāng)目標施肥量較小時,控制序列的選擇對排肥穩(wěn)定性影響顯著,工作時,應(yīng)盡量避免開度、轉(zhuǎn)速的邊界量。當(dāng)目標施肥量較大時,控制序列選擇對外槽輪排肥穩(wěn)定性的影響較小。結(jié)果表明,螺旋外槽輪排肥器具有較好的排肥穩(wěn)定性。

    Abstract:

    Application uniformity is an essential aspect of the performance of a variable-rate fertilization (VRF) applicator. In order to study the relationship between fertilization uniformity and control sequence such as active feed-roll length (L) and rotational speed of the drive shaft (n) for a spiral fluted-roll fertilizer distributer for a bivariate fertilization applicator, the discrete element simulation model was established and the fertilization uniformity was studied by conducting discrete element simulation tests via the discrete element method (DEM) software. Firstly, a calibration was conducted at different active-feed roll length (L) and rotational speed of the drive shaft (n), and then the fertilization model was formed by general regression neural network (GRNN). To test model prediction accuracy, another 20 samples were utilized as test set, the validation result showed that the correlation coefficient (R2) was up to 0.9994 and the mean relative error (MRE) was 3.56%. In addition, three target fertilization, including Q1=1067.37g/min,Q2=2323.04g/min,Q3=4206.56g/min,were chosen according to the equal discharge curve of spiral fluted-roll fertilizer distributer and control index (L,n) at the same target fertilization rate were found by differential evolution algorithm (DE) and formed GRNN model. Finally, the fertilization simulation tests at different control indexes for three different target rates were conducted via EDEM 2.8 software. The coefficient of variation σ was calculated as criteria to evaluate the fertilization uniformity. The result showed that, at target rate of Q1, the minimized σ occurred at the control index of (25mm,17.78r/min), which was 5.27%. At target rate of Q2, the minimized σ was occurred at control index of (65mm,17.12r/min), which was 3.46%. At target rate of Q3, σwas below 4% at all control index. The minimized σoccurred at control index of (65mm,32.85r/min), which was 2.08%. In conclusion, at the small target fertilization rate, the selection of the control sequence had a significant impact on fertilization performance. In fertilization, the opening length and rotational speed boundaries should be avoided. At the large target fertilization rate, the selection of the control sequence had little effect on the fertilization uniformity of spiral fluted-roll fertilizer distributer.

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張季琴,劉剛,胡號,黃家運,劉元杰.雙變量螺旋外槽輪排肥器控制序列對排肥性能的影響[J].農(nóng)業(yè)機械學(xué)報,2020,51(s1):137-144. ZHANG Jiqin, LIU Gang, HU Hao, HUANG Jiayun, LIU Yuanjie. Influence of Control Sequence of Spiral Fluted Roller Fertilizer Distributer on Fertilization Performance[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):137-144.

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  • 收稿日期:2020-08-18
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  • 在線發(fā)布日期: 2020-11-10
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