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基于激光掃描的螺旋輸送器焊接質(zhì)量在線檢測
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國家重點研發(fā)計劃項目(2017YFD0700205)


Online Detection of Welding Quality for Screw Conveyor of Combine Harvester Based on Laser Scanning
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    摘要:

    聯(lián)合收獲機螺旋輸送器因缺乏快速有效的在線檢測手段導致其加工質(zhì)量差,易出現(xiàn)物料堵塞、葉片開焊、葉片與外殼過度磨損等故障。為此,研究基于激光測距傳感器的螺旋輸送器焊接質(zhì)量在線快速檢測方法,設計聯(lián)合收獲機螺旋輸送器焊接質(zhì)量在線檢測系統(tǒng),通過結(jié)構(gòu)關系和傳感器布局,將主軸徑向跳動量、螺旋葉片的徑向跳動量以及螺距等關鍵參數(shù)的檢測轉(zhuǎn)換為對與之相應的距離信息檢測,實現(xiàn)了多參數(shù)的連續(xù)、同步測量。試驗表明,與傳統(tǒng)人工測量方法需要根據(jù)經(jīng)驗選取多個測量位置、進行多次測量、單次測量耗時15~20min相比,系統(tǒng)可實現(xiàn)關鍵參數(shù)連續(xù)、同步測量,單次測量時間縮短至1min。主軸徑向跳動量檢測的最大相對偏差為3.661%,螺旋葉片徑向跳動量檢測的最大相對偏差為2.030%,螺距的測量標準差為2.07mm,滿足檢測需求。系統(tǒng)通過對檢測數(shù)據(jù)的分析處理,實現(xiàn)加工誤差的精準定位和3D可視化展示,并根據(jù)公差要求對螺旋輸送器進行合格性檢查評價,對超限變形進行報警。

    Abstract:

    The lack of rapid and effective on-line detection means for combine screw conveyor leads to poor machining quality, which leads to material blockage, blade open welding, excessive wear between blade and shell. In order to solve the problem, an on-line rapid detection method based on laser ranging sensor was proposed, a multi-parameter synchronous online detection system for combine screw conveyor was developed, and a detection test bench was designed. Through the structural relationship and sensor layout, the detection of the radial runout of the spindle, the radial runout of the spiral blade and the pitch of the screw were transformed into the detection of the corresponding distance information,which realized the continuous and synchronous measurement of multi-parameters. The experiment showed that compared with the traditional manual measurement method, which needed to select multiple measurement positions according to experience and took 15~20 minutes for a single measurement, the system can realize continuous and synchronous measurement of key parameters, and the single measurement time was 1 minute.The maximum relative error of spindle radial runout was 3.661%, the relative error of spiral blade radial runout was 2.030%, and the standard deviation of pitch measurement was 2.07mm, which met the detection requirements. Through the analysis and processing of the test data, the system realized the accurate positioning of machining error and 3D visualization display. According to the tolerance requirements, the screw conveyor was inspected and evaluated for compliance, and the over limit deformation was alarmed.

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高瑞遙,王麗麗,???周利明,趙博,苑嚴偉.基于激光掃描的螺旋輸送器焊接質(zhì)量在線檢測[J].農(nóng)業(yè)機械學報,2020,51(s1):292-297. GAO Ruiyao, WANG Lili, NIU Kang, ZHOU Liming, ZHAO Bo, YUAN Yanwei. Online Detection of Welding Quality for Screw Conveyor of Combine Harvester Based on Laser Scanning[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):292-297.

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  • 收稿日期:2020-08-01
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  • 在線發(fā)布日期: 2020-11-10
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