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熱風-真空復合工藝干燥玉米力學特性研究
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國家重點研發(fā)計劃項目(2016YFD0701801)、安徽醫(yī)科大學博士科研資助項目(XJ201623)和安徽醫(yī)科大學??蒲谢痦椖浚?017xkj009)


Mechanical Properties of Maize Kernel Dried by Hot-air-Vacuum Compound Process
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    摘要:

    傳統(tǒng)的玉米干燥工藝效率低,干燥后的玉米品質(zhì)不好,在加工過程中,玉米會產(chǎn)生破損。進行了玉米自然干燥、熱風干燥和熱風-真空復合干燥,考察了3種干燥方式下的玉米力學特性和表觀形態(tài)。力學特性測試結(jié)果發(fā)現(xiàn),50℃熱風+45℃真空復合干燥的玉米應(yīng)變最大。自然干燥中,應(yīng)力松弛曲線達到的最大應(yīng)力為0.0455MPa,三元件Maxwell模型能很好地擬合應(yīng)力松弛測試結(jié)果,決定系數(shù)均達到0.977以上。玉米籽粒儲能模量和損耗模量均隨頻率增大而增大,儲能模量大于損耗模量,意味著干燥后的玉米表現(xiàn)出的彈性大于粘性。表觀形態(tài)測試結(jié)果發(fā)現(xiàn),相比于熱風干燥,復合工藝干燥的玉米籽粒中淀粉顆粒更為飽滿,玉米品質(zhì)更好。干燥后的玉米結(jié)晶形態(tài)均為A形模式。熱風-真空復合工藝干燥玉米的力學特性研究,可以為玉米加工、儲藏等相關(guān)設(shè)備的研制提供實驗基礎(chǔ)。

    Abstract:

    The efficiency of traditional maize drying is low and the quality of dried maize kernel is not good. Maize will be damaged during processing. Natural drying, hot-air drying and hot-air-vacuum combined drying of maize kernel were carried out, and the mechanical properties and apparent morphology of maize kernel dried by three methods were investigated. The test results of mechanical properties showed that the maize kernel dried by 50℃ hot-air+45℃ vacuum had the largest deformation. In hot-air drying, the creep curve of maize kernel dried at 65℃ was the highest, and that of maize kernels dried at 75℃ was the lowest. Among three drying methods, the stress achieved by the stress relaxation curve of natural drying was the largest, and its value was 0.0455MPa. In compound drying, the stress achieved by the stress relaxation curve of 50℃ hot-air+65℃ vacuum was the largest, and its value was 0.0414MPa. The three-element Maxwell model could fit the stress relaxation test results well, and the coefficients of determination were all above 0.977. Both the storage modulus (G′) and loss modulus (G″) of maize kernel were increased with the increase of frequency. The storage modulus was greater than loss modulus, and the dominant position was occupied by elasticity. The elasticity of dried maize kernel was greater than its viscosity. The results of the apparent morphology test showed that the starch granules in maize kernels dried at high temperature were relatively drier and shriveled, while those in maize kernels dried at low temperature were rounder and plumper. At the same temperature, the starch granules dried by compound process were plumper than those dried by hot-air. The quality of the maize kernel dried by compound process was better. The maize kernel structure exhibited A-type crystalline pattern. The characteristic peaks of maize kernel dried by hot-air appeared at about 13.7°, 15.7°, 16.4°and 21.5°(2θ). Among them, single peaks appeared at 13.7° and 21.5°, and double peaks appeared at 15.7°and 16.4°. In compound drying, only 50℃ hot-air+55℃ vacuum and 50℃ hot-air+65℃ vacuum were basically the same as natural drying. Their characteristic maize peaks appeared at about 14.8°, 16.9°, 17.8°and 22.8°(2θ). The mechanical properties of maize kernel dried by hot-air-vacuum compound process could provide an experimental basis for the development of maize processing and storage related equipment.

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盛韶陽,吳敏,胡純秋,王國秀,陳文軍.熱風-真空復合工藝干燥玉米力學特性研究[J].農(nóng)業(yè)機械學報,2020,51(s1):476-482. SHENG Shaoyang, WU Min, HU Chunqiu, WANG Guoxiu, CHEN Wenjun. Mechanical Properties of Maize Kernel Dried by Hot-air-Vacuum Compound Process[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):476-482.

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  • 收稿日期:2020-08-10
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  • 在線發(fā)布日期: 2020-11-10
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