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基于溫濕度控制的紅外熱風(fēng)聯(lián)合干燥機設(shè)計與試驗
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北京市自然科學(xué)基金面上項目(6182022)、國家自然科學(xué)基金項目(31301593)和國家中藥材產(chǎn)業(yè)技術(shù)體系項目(CARS-21)


Design and Experiment of Infrared-hot Air Combined Dryer Based on Temperature and Humidity Control
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    摘要:

    為提高熱風(fēng)干燥熱效率和干燥均勻性,設(shè)計了一款基于溫濕度控制的紅外熱風(fēng)聯(lián)合干燥機,分析了氣流分配室作為干燥機的關(guān)鍵部件對腔室內(nèi)部流場分布的影響規(guī)律。結(jié)構(gòu)仿真中,以氣流控制方程和標(biāo)準(zhǔn)k-ε湍流模型為理論模型,利用CFD軟件對氣流分配室內(nèi)腔進行數(shù)值模擬分析,得到氣流在氣流分配室內(nèi)腔的流動特征,對原物理模型的腔體厚度H進行結(jié)構(gòu)優(yōu)化,進行了試驗驗證。結(jié)果表明,加入均風(fēng)板可以顯著提高氣流分配室內(nèi)氣流速度偏差比和速度不均勻系數(shù);優(yōu)化后腔體厚度H=100mm的氣流分配室能夠很好解決出風(fēng)口氣流分布不均的現(xiàn)象,出風(fēng)口速度偏差比和速度不均勻系數(shù)分別由44.9%和30.2%降低至7.2%、7.0%。驗證試驗結(jié)果表明,平均速度相對誤差為4.21%,速度不均勻系數(shù)相對誤差為1.4%,速度偏差比的最大誤差為1.48%,說明結(jié)構(gòu)設(shè)計合理,均化氣流的效果明顯。以鮮面條為研究對象,對該機性能進行試驗,得到此紅外熱風(fēng)聯(lián)合干燥時間(50min),比單一熱風(fēng)干燥的時間縮短了16.7%。

    Abstract:

    In order to improve the problems of low drying efficiency and uneven drying in hot air drying technology, an infrared-hot air combined dryer was designed. The influence law of air distribution chamber on flow field distribution as the core component of dryer was analyzed. Based on the airflow control equation and the standard k-ε turbulence model, the CFD software was used to conduct numerical simulation analysis on the air distribution chamber. The flow characteristics of the airflow in the airflow distribution chamber were obtained, and the cavity thickness H of the original physical model were optimized and tested. The calculation results showed that the speed deviation ratio (E) and the non-uniformity coefficient (M) can be significantly improved by the addition of the uniformly distributed air plate. The optimized model of airflow distribution chamber with the cavity thickness H=100mm can solve the phenomenon well that the airflow distribution was non-uniformity. The E and M values of the air outlet were decreased from 44.9% and 30.2% to 7.2% and 7.0%, respectively. The results showed that the average speed error was 4.21%, and the relative error of M and E values was 1.4% and 1.48%, respectively. This showed the design was reasonable and the effect of uniform airflow was obvious. The performance of the device was tested with noodles. The results showed that the drying time of infrared-hot air combined dryer was 50min, which was 16.7% shorter than that of hot air drying alone.

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吳敏,段豪,王振文,栗陽,鄭志安,段喬.基于溫濕度控制的紅外熱風(fēng)聯(lián)合干燥機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(s1):483-492. WU Min, DUAN Hao, WANG Zhenwen, LI Yang, ZHENG Zhian, DUAN Qiao. Design and Experiment of Infrared-hot Air Combined Dryer Based on Temperature and Humidity Control[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):483-492.

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  • 收稿日期:2020-08-10
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  • 在線發(fā)布日期: 2020-11-10
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