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大功率拖拉機懸浮式前橋懸架插裝式比例閥建模與設(shè)計
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國家重點研發(fā)計劃項目(2017YFD0700101)


Modeling and Design of Cartridge Proportional Valve of Front Axle Suspension for High-power Wheeled Tractor
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    摘要:

    懸浮式前橋作為大功率輪式拖拉機的關(guān)鍵零部件,對衰減因路面擾動激勵而產(chǎn)生的振動有著重要作用,而插裝式比例閥為懸浮式前橋系統(tǒng)的振動控制過程提供了重要保障。本文設(shè)計了用于前橋懸架系統(tǒng)的插裝式比例閥液壓系統(tǒng)回路,并對工作機理進行了分析,建立了非線性數(shù)學(xué)模型,明確了設(shè)計部件與懸架性能之間的內(nèi)在關(guān)聯(lián),通過部件參數(shù)的設(shè)計優(yōu)化,可實現(xiàn)多種模式的前橋懸架阻尼調(diào)節(jié)。為降低設(shè)計參數(shù)的不確定性及設(shè)計方案的重復(fù)性,采用田口設(shè)計方法,選擇蓄能器狀態(tài)、節(jié)流閥孔徑等因素作為設(shè)計因子,以階躍和正弦激勵作為噪聲因子,設(shè)計了6因子混合水平的田口實驗方案,并對設(shè)計方案進行信噪比和均值的方差分析。結(jié)合AMEsim仿真模型對設(shè)計方案進行驗證分析,得到基于懸架輸出力、簧載質(zhì)量振動加速度評價指標(biāo)的最優(yōu)配置設(shè)計,并對其設(shè)計方案進行動態(tài)特性分析。結(jié)果表明:當(dāng)負載階躍變化時,約2s內(nèi),液壓油缸兩腔壓力可調(diào)整至平衡位置;當(dāng)路面階躍激勵時,插裝式比例閥可快速響應(yīng),調(diào)整時間小于0.5s,系統(tǒng)可達到穩(wěn)定狀態(tài),滿足大功率輪式拖拉機前橋懸架運輸作業(yè)工況下的減振需求。

    Abstract:

    As a key component of a high-power wheeled tractor, the front axle suspension plays an important role in absorbing the vibration caused by random road excitation, and the plug-in proportional valve provides an important support for the vibration control of the front axle suspension system. For developing the design capability of exclusive agricultural machinery, a hydraulic system circuit of the plug-in proportional valve for the front axle suspension system was developed, and its structure mechanism was analyzed to construct the front axle suspension system that can be opened in time. On the basis of this situation, a nonlinear mathematical model was established to clarify the inherent relationship between design component and suspension performance. And then, various modes of front axle suspension with adjustment damping can be realized via the design optimization of the component parameters. In addition, in order to reduce the uncertainty of the design component parameters and the repeatability of the design schematic, Taguchi design method was introduced to implement and take the accumulator, throttle valve size, proportional valve as design factors. Step and sinusoidal excitation were regarded as noise factor. A 6-factor mixed level Taguchi experimental design schematic was developed. Subsequently, the variance analysis of the signal to noise ratio and mean value of each design scheme were derived. Combined with the AMEsim simulation model, the optimal design scheme was analyzed and verified on the basis of the evaluation indicator with suspension output force and sprung mass vibration acceleration, the sprung mass vibration acceleration can be reduced, which can effectively improve the driving comfort of the tractor. On the basis of the AMEsim simulation model, the dynamic property of the optimal design scheme was analyzed. When the load was changed, the pressure of the two chambers of the hydraulic cylinder can be adjusted to the equilibrium position with about 2s;when the road was excited by step, the plug-in proportional valve can respond quickly, the adjustment time was less than 0.5s, which can promote the ride comfort of the wheeled tractor, thereby enhancing the design capability and providing the reference for the design and development of the front axle suspension system for high-power wheeled tractor.

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顧進恒,傅生輝,劉長卿,李臻,朱忠祥,毛恩榮.大功率拖拉機懸浮式前橋懸架插裝式比例閥建模與設(shè)計[J].農(nóng)業(yè)機械學(xué)報,2020,51(s1):542-549. GU Jinheng, FU Shenghui, LIU Changqing, LI Zhen, ZHU Zhongxiang, MAO Enrong. Modeling and Design of Cartridge Proportional Valve of Front Axle Suspension for High-power Wheeled Tractor[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):542-549.

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  • 收稿日期:2020-08-01
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  • 在線發(fā)布日期: 2020-11-10
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