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縱軸流柔性錘爪式玉米脫粒裝置設(shè)計與試驗
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中國博士后基金項目(2018M642685)、國家重點研發(fā)計劃項目(2018YFD03006)和山東省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)體系玉米創(chuàng)新團(tuán)隊機(jī)械加工崗位專家項目


Design and Test of Longitudinal Axial Flexible Hammer-claw Corn Thresher
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    摘要:

    針對兩熟區(qū)玉米籽粒直收過程中籽粒破碎嚴(yán)重、未脫凈率高的問題,設(shè)計了一種縱軸流柔性錘爪式玉米脫粒裝置。該脫粒裝置采用縱軸流脫粒滾筒,脫粒滾筒上安裝脫粒錘爪,脫粒前段和脫粒后段可更換不同型式的脫粒錘爪,脫粒錘爪與脫粒滾筒柔性連接,以降低籽粒破碎率,實現(xiàn)玉米的柔性低損傷脫粒。脫粒凹板采用分段組合式,便于脫粒段、排雜段的調(diào)整,凹板圓柱鋼上設(shè)計半球形凸起,以增加搓擦力,提高脫凈率。選取喂入量、滾筒轉(zhuǎn)速、脫粒錘爪型式作為試驗因素進(jìn)行了正交試驗,確定了在不同含水率下,喂入量、滾筒轉(zhuǎn)速和脫粒錘爪的最佳參數(shù)組合,結(jié)果表明:含水率為25.12%時,最佳參數(shù)組合為滾筒轉(zhuǎn)速500r/min,喂入量8kg/s,起脫段為扁頭脫粒錘爪,平脫段和強(qiáng)脫段為圓頭脫粒錘爪,此時籽粒破碎率為3.73%,未脫凈率為0.69%;含水率為32.83%時,最佳參數(shù)組合為滾筒轉(zhuǎn)速450r/min,喂入量8kg/s,起脫段、平脫段和強(qiáng)脫段均為圓頭脫粒錘爪,此時籽粒破碎率為4.36%,未脫凈率為0.70%。

    Abstract:

    In order to solve the problems of serious grain breakage and high unstripping rate in the direct harvest of corn in doublecropping area, a longitudinal axial flexible hammerclaw corn threshing device was designed. The threshing device adopted the longitudinal axial flow threshing drum, and the threshing hammerclaw was installed on the threshing drum. Different types of threshing hammerclaw can be replaced in the front and back sections of threshing, and the threshing hammerclaw can be flexibly connected with the threshing drum to reduce the grain crushing rate and realize the flexible and lowdamage threshing of corn. The threshing concave plate adopted a segmented combination type, which was convenient for the adjustment of the threshing section and the separation section. The concave plate cylindrical steel was designed with a semispherical protrusion to increase the rubbing force and improve the removed rate. The feeding amount and drum rotational speed, threshing hammerclaw type were taken as test factors, the orthogonal experiment under different moisture contents was confirmed, roller speed and the best parameter combination of threshing hammerclaw results showed that under the condition of moisture content of 25.12%, the best parameter combination for the drum rotating speed was 500r/min, feeding amount was 8kg/s, the takeoff section was a flat head threshing hammer, and the flat and strong release sections were round head threshing hammerclaw, the grain crushing rate was 3.73%, unstripping rate was 0.69%. Under the condition of water content of 32.83%, the optimal parameter combination was the drum speed of 450r/min, the feeding amount of 8kg/s, the takeoff section, the flat and strong release sections were all round head threshing hammerclaws, and the grain crushing rate and unstripping rate were 4.36% and 0.70%, respectively. 

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王占濱,王振偉,張銀平,閆文璽,遲巖杰,劉成強(qiáng).縱軸流柔性錘爪式玉米脫粒裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(s2):109-117. WANG Zhanbin, WANG Zhenwei, ZHANG Yinping, YAN Wenxi, CHI Yanjie, LIU Chengqiang. Design and Test of Longitudinal Axial Flexible Hammer-claw Corn Thresher[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):109-117.

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  • 收稿日期:2020-08-10
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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