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螺旋切分式種帶清理裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2016YFD0200600)


Design and Experiment of Spiral-split Sowing Strip Cleaning Device
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    摘要:

    針對東北地區(qū)免耕播種時易出現(xiàn)秸稈堵塞等問題,本研究設(shè)計一種螺旋切分式種帶清理裝置。通過理論分析,確定了清茬刀的排布方式和清茬刀刃口曲線參數(shù),并得到影響種帶清理效果的主要因素:拖拉機前進速度、螺旋切分式種帶清理裝置轉(zhuǎn)速和螺距。在離散元軟件EDEM中建立螺旋切分式種帶清理裝置仿真模型,以種帶清秸率為試驗指標,以前進速度、轉(zhuǎn)速和螺距為試驗因素,進行了二次回歸組合仿真試驗,建立了種帶清秸率的回歸模型,結(jié)果表明,前進速度、轉(zhuǎn)速和螺距對種帶清秸率影響極顯著(P<0.01),其中轉(zhuǎn)速影響最為顯著。利用Design-Expert軟件對影響因素進行優(yōu)化求解,得到最優(yōu)參數(shù)組合為:前進速度2m/s、轉(zhuǎn)速400r/min、螺距570mm,最佳組合下種帶清秸率為92.55%。在最優(yōu)參數(shù)下進行了田間驗證試驗,試驗種帶清潔率比仿真減少了約2.89個百分點,基本滿足玉米免耕播種的要求。該研究為東北地區(qū)免耕播種機秸稈清理與防堵裝置的研究提供了參考。

    Abstract:

    In order to solve the problem of clogging of straw when notillage sowing in Northeast China, a spiralsplit sowing strip cleaning device was designed. The arrangement of the stubble blade and the parameters of the blade curve were determined through theoretical analysis, and the main factors that affected the cleaning effect of the sowing strip were obtained: forward speed of tractor, rotating speed of spiralsplit sowing strip cleaning device and pitch. The simulation model of spiralsplit sowing strip cleaning device was established in EDEM, which was a discrete element software. Quadratic regression general combination experiments were conducted in EDEM by taking the sowing strip straw removing rate as the evaluation index, forward speed, rotating speed and pitch as the test factors. The simulation experiment results were assessed by analysis of variance (ANOVA) and quadratic regression model was set up by response surface methodology with DesignExpert. Analyses showed that forward speed, rotating speed and pitch had extremely significant effect (P<0.01), and rotating speed had a greater influence than other factors. The optimizing function of DesignExpert was used for optimization. The result showed that when forward speed was 2m/s, rotating speed was 400r/min and pitch was 570mm, the sowing strip straw removing rate had optimal result, which was 92.55%. Verification field experiment was carried out to testify the regression models by using the optimal combination of parameters. The experiment value of sowing strip straw removing rate was decreased by 2.89 percentage points compared with predicted value, meeting the requirements of notill seeding. The research result provided a reference for the research on straw cleaning and antiblocking device of notillage seeder in Northeast China.

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于暢暢,王慶杰,李洪文,何進,盧彩云,劉慧.螺旋切分式種帶清理裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(s2):212-219. YU Changchang, WANG Qingjie, LI Hongwen, HE Jin, LU Caiyun, LIU Hui. Design and Experiment of Spiral-split Sowing Strip Cleaning Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):212-219.

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  • 收稿日期:2020-08-12
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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