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在役農(nóng)機(jī)裝備預(yù)防性成組維修策略研究
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國(guó)家自然科學(xué)基金項(xiàng)目(51905450)和中央高?;究蒲袠I(yè)務(wù)費(fèi)專(zhuān)項(xiàng)資金項(xiàng)目(SWU114038、XDJK2015B008)


Preventive Group Maintenance Strategy for In-service Agricultural Machinery Equipment
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    摘要:

    針對(duì)目前在役農(nóng)機(jī)裝備的維修策略主要采用事后維修方式,維修策略經(jīng)濟(jì)性差、維修效率低,甚至無(wú)法完全保證農(nóng)機(jī)裝備服役階段可靠性與安全性的問(wèn)題,提出了一種在役農(nóng)機(jī)裝備預(yù)防性成組維修策略。首先,采用模糊聚類(lèi)分析法對(duì)農(nóng)機(jī)裝備的故障數(shù)據(jù)進(jìn)行分類(lèi)等級(jí)化處理,建立了基于改進(jìn)競(jìng)爭(zhēng)威布爾分布的農(nóng)機(jī)裝備可靠度評(píng)估模型,并對(duì)其可靠性水平進(jìn)行定量化評(píng)價(jià);其次,基于農(nóng)機(jī)裝備季節(jié)性服役的特征與維修的經(jīng)濟(jì)相關(guān)性,給出了預(yù)防性成組維修時(shí)間間隔和維修時(shí)機(jī)的算法模型;最后,考慮維修人員與農(nóng)機(jī)裝備服役數(shù)量之間的關(guān)系,建立了以最小維修費(fèi)用為目標(biāo)的算法模型,得出了農(nóng)機(jī)裝備成組維修計(jì)劃。結(jié)合重慶市某農(nóng)場(chǎng)10臺(tái)小型聯(lián)合收獲機(jī)的歷史故障數(shù)據(jù)以及成本數(shù)據(jù),給出了成組維修策略在農(nóng)機(jī)裝備服役階段的具體實(shí)施案例。通過(guò)2個(gè)案例分析結(jié)果表明,與傳統(tǒng)事后維修方式相比,預(yù)防性成組維修策略減少了總維修次數(shù),總維修費(fèi)用分別降低了22.37%與19.11%,從而驗(yàn)證了預(yù)防性成組維修策略在農(nóng)機(jī)裝備服役階段應(yīng)用的有效性。本文提出的方法為農(nóng)機(jī)裝備維修策略的研究工作提供了參考和借鑒。

    Abstract:

    The current maintenance strategy for the inservice agricultural machinery equipment is mainly post maintenance, which often results in poor economy, low maintenance efficiency, and the inability to ensure the reliability and safety of agricultural machinery equipment in service. Aiming at these problems, a preventive group maintenance strategy for inservice agricultural machinery equipment was proposed. Firstly, the fuzzy clustering analysis method was used to classify and grade the failure data of agricultural machinery equipment, and the reliability evaluation model of agricultural machinery equipment based on improved competitive Weibull distribution was established, and the reliability level of agricultural machinery equipment was quantitatively evaluated as well. Secondly, based on the seasonal service characteristics and the economic correlation of agricultural machinery equipment, the algorithm model of preventive group maintenance time interval and maintenance opportunity was given. Finally, considering the relationship between the maintenance personnel and the number of agricultural machinery equipment in service, the algorithm model with the minimum maintenance cost as the goal was established, and the group maintenance plan of agricultural machinery equipment was obtained. Combined with the historical failure data and maintenance cost data of 10 small combine harvesters in a farm in Chongqing, the specific implementation case of group maintenance strategy in the service stage of agricultural machinery equipment was given. The results showed that compared with the traditional post maintenance method, the preventive group maintenance strategy reduced the total maintenance times and the total maintenance cost by 22.37% and 19.11%, respectively, which verified the effectiveness of preventive group maintenance strategy in the service stage of agricultural machinery equipment. The proposed method provided an important reference for the research work of maintenance strategy for agricultural machinery equipment. 

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柳劍,魏梟,葉進(jìn),曾百功,李明生.在役農(nóng)機(jī)裝備預(yù)防性成組維修策略研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(s2):316-322,448. LIU Jian, WEI Xiao, YE Jin, ZENG Baigong, LI Mingsheng. Preventive Group Maintenance Strategy for In-service Agricultural Machinery Equipment[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):316-322,448.

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  • 收稿日期:2020-08-11
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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