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真空復(fù)合軋制自磨銳割刀與其結(jié)合界面組織性能研究
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701701)、山東省自然科學(xué)基金項(xiàng)目(ZR2019MEE092)、山東省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系果品產(chǎn)業(yè)創(chuàng)新團(tuán)隊(duì)資金項(xiàng)目(SDAIT-06-12)和山東農(nóng)業(yè)大學(xué)“雙一流”獎(jiǎng)補(bǔ)資金項(xiàng)目(SYL2017XTTD07)


Fabrication of Self-sharpening Blades via Vacuum-rolling Composite Technology and Its Interfacial Material Microstructure and Properties
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    摘要:

    采用真空復(fù)合軋制工藝,將3種鋼板(GCr15、Q420、IF)軋制成梯度復(fù)合材料,對(duì)其結(jié)合界面處的微觀組織、成分及硬度分布、抗剪強(qiáng)度進(jìn)行了檢測(cè),并對(duì)梯度材料自磨銳割刀進(jìn)行了田間試驗(yàn)。結(jié)果表明,不同板層界面處材料間相互咬合形成較為紊亂的冶金結(jié)合方式,界面處元素相互擴(kuò)散形成過(guò)渡區(qū),組織缺陷較少。結(jié)合界面處的抗剪強(qiáng)度均超過(guò)了國(guó)標(biāo)要求,且斷裂方式為韌性斷裂,不同界面間存在較為平緩的硬度梯度變化。梯度材料自磨銳割刀后刀面、刀尖及刃口材料為GCr15鋼,硬度高、耐磨性好,前刀面的硬度呈梯度變化,磨損均勻,作業(yè)過(guò)程中可始終保持刀尖前凸,刃口曲率半徑變化較小,能夠長(zhǎng)時(shí)間保持刃口的鋒銳性與再生作物的低損傷切割。田間試驗(yàn)結(jié)果表明,相同作業(yè)條件下,梯度材料自磨銳割刀耐磨性是市售割刀的3倍以上。

    Abstract:

    Composite gradient plates with GCr15, Q420 and IF steel was fabricated by vacuumrolling composite (VRC) technology and the forage harvester blades were prepared. Microstructure, chemical composition and hardness distribution, and shear strength in the interface of composite gradient plates were inspected. In order to compare the cutting performance between composite gradient material selfsharpening blades and commercial blades, the field experiment was carried out. The results indicated that a more disordered metallurgical bonding characteristics because of materials interbiting characteristics at the interface of different plates (GCr15/Q420, Q420/IF) during rolling process was formed. With fewer microstructure defects, transition zone was formed due to the chemical compositions diffusion in the interface. The shear strength of the bonding interface exceeded the requirements of the national standard, which can meet the requirements of gradient material selfsharpening blades. The interface fracture mode was ductile fracture with good plasticity. There was a relatively gentle hardness gradient variation between different interfaces. The flank surface, point tip and cutting edge of selfsharpening blades were made up of GCr15 steel with higher hardness and wear resistance. Hardness gradient variation and uniform wearing for rake surface of selfsharpening blades were remarkably exhibited. In the operation process, selfsharpening blades improved the operation efficiency and service life. It can keep the tool tip in the prominent position and edge curvature radius slightly change, which can maintain sharpness property of blades and lowdamage cutting of regeneration. Field experiment can obtain the results comparison of wear weightloss rate and macroscopic morphology between the composite gradient material selfsharpening blades and commercial blades. The results showed that under the same operation conditions, compared with commercial blades, the gradient material selfsharpening blades had more excellent properties: slightly variation of arc radius, edge curvature radius, and abrasive resistance. The further field experiment results indicated that the wear resistance of the selfsharpening blades was more than three times of that of commercial blades. 

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宋月鵬,吳昆,王偉,許令峰,宋占華,李法德.真空復(fù)合軋制自磨銳割刀與其結(jié)合界面組織性能研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(s2):586-592. SONG Yuepeng, WU Kun, WANG Wei, XU Lingfeng, SONG Zhanhua, LI Fade. Fabrication of Self-sharpening Blades via Vacuum-rolling Composite Technology and Its Interfacial Material Microstructure and Properties[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):586-592.

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  • 收稿日期:2020-08-16
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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