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幅寬自動控制清秸防堵裝置設(shè)計與試驗
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國家自然科學(xué)基金項目(52005094、31901414)、黑龍江省博士后科學(xué)基金項目(LBH-Z19041)和東北農(nóng)業(yè)大學(xué)“青年才俊”項目(20QC10)


Design and Experiment of Automatic Width Control Row Cleaners
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    摘要:

    針對免耕播種機(jī)在進(jìn)行玉米秸稈全量粉碎還田作業(yè)時,清秸防堵裝置存在清秸幅寬、秸稈拋擲距離不合理和幅寬穩(wěn)定性差等問題,設(shè)計了一種幅寬自動控制的清秸防堵裝置。建立清秸幅寬數(shù)學(xué)模型,確定影響作業(yè)幅寬和漏清區(qū)域的主要工作參數(shù)和各參數(shù)的取值范圍;運(yùn)用S型壓力傳感器和電動直線推桿協(xié)同作用設(shè)計幅寬自動控制系統(tǒng);通過正交試驗設(shè)計和EDEM離散元仿真試驗確定清秸盤的最優(yōu)工作參數(shù)組合,并進(jìn)行田間試驗,驗證自動控制系統(tǒng)和裝置的作業(yè)性能。結(jié)果表明,影響星齒凹盤式清秸防堵裝置作業(yè)幅寬和漏清區(qū)域的主要工作參數(shù)為清秸盤間距、工作偏角和工作傾角,通過仿真試驗得到最優(yōu)參數(shù)組合為90mm、30°和15°;自動控制系統(tǒng)通過監(jiān)測清秸盤對地壓力實時調(diào)節(jié)其入土深度,從而調(diào)控其作業(yè)幅寬,可有效提高幅寬穩(wěn)定性。田間試驗表明,該裝置苗帶清秸率、秸稈橫向移動最大距離和幅寬穩(wěn)定性系數(shù)分別為92.3%、40.2mm和92.1%,滿足免耕播種作業(yè)農(nóng)藝和技術(shù)要求。

    Abstract:

    Aiming at the problems of the unreasonable working width and straw throwing distance of the row cleaners and poor stability of the working width of notillage planter when working in the field, an automatic width control row cleaner was designed. A mathematical model of the row cleaning width was established, the main operating parameters that affected the row cleaning and the missing cleaning area were determined, and the value range of each parameter was obtained. An automatic width control system was designed by using S-type pressure sensor and electric linear actuator. The method of combining orthogonal experiment design and EDEM discrete element simulation technology was adopted, and the optimal working parameter combination of the row cleaners was determined, and the operation performance of the automatic control system and the row cleaners were verified by field experiments. The research results showed that the main working parameters that affected the working width and the missing cleaning area of the row cleaners were the distance of the two cleaners, the working deflection and the working inclination angle. The optimal combination of parameters obtained by the simulation test was that the distance of the two cleaners was 90mm, the working deflection angle was 30° and the working inclination angle was 15°. The automatic control system monitored the pressure of the row cleaners on the soil and adjusted its depth into the soil in real time, thereby regulating the operation width of the row cleaners, which can effectively improve the stability of the width by 8.7 percentage points. Field test results showed that the straw cleaning rate, straw lateral movement distance and width stability of the device were 92.3%, 40.2mm and 92.1%, respectively, which can meet the agronomic and technical requirements of no-tillage planting operations. The research results can provide reference for the design of similar soil contact parts.

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王奇,唐漢,周文琪,王金武.幅寬自動控制清秸防堵裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2021,52(3):25-35. WANG Qi, TANG Han, ZHOU Wenqi, WANG Jinwu. Design and Experiment of Automatic Width Control Row Cleaners[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):25-35.

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  • 收稿日期:2020-10-27
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  • 在線發(fā)布日期: 2021-03-10
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