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玉米碎秸多級橫向運移整流裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2018YFD0201001)、現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(GARS-04)和北方寒地現(xiàn)代農(nóng)業(yè)裝備技術(shù)重點實驗室開放項目(KF18-05)


Design and Experiment of Rectifier for Multi-stage Lateral Movement of Corn Straw
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    摘要:

    針對2BMFJ型原茬地免耕覆秸精量播種機(jī)寬幅作業(yè)時玉米碎秸多級橫向運移過程滯留,影響播種區(qū)間清秸率,導(dǎo)致機(jī)具工作質(zhì)量和作業(yè)效率降低的問題,通過分析玉米碎秸單級拋撒運動規(guī)律,設(shè)計了玉米碎秸橫向運移整流裝置,確定了影響整流裝置工作性能的關(guān)鍵結(jié)構(gòu)參數(shù)。采用二次回歸正交旋轉(zhuǎn)中心組合試驗方法,基于EDEM軟件在構(gòu)建的玉米碎秸橫向運移整流裝置試驗平臺上,以進(jìn)入角、整流包角、整流半徑為試驗因素,以清秸率、行間清秸變異系數(shù)為性能評價指標(biāo)進(jìn)行了虛擬仿真參數(shù)組合優(yōu)化試驗。結(jié)果表明:各因素對性能評價指標(biāo)均具有顯著影響,對清秸率影響主次順序為整流包角、整流半徑、進(jìn)入角,對行間清秸變異系數(shù)影響主次順序為進(jìn)入角、整流半徑、整流包角;最優(yōu)參數(shù)組合為進(jìn)入角61°、整流包角104°、整流半徑424mm,此時清秸率為93%,行間清秸變異系數(shù)為93.5%。在最優(yōu)參數(shù)組合下進(jìn)行整流裝置田間驗證試驗,結(jié)果表明,清秸率為93.5%,行間清秸變異系數(shù)為93.7%,與虛擬仿真試驗結(jié)果基本吻合。

    Abstract:

    When the 2BMFJ type stubble field no-tillage straw mulching precision seeder is operated in a wide range, the multi-stage lateral movement of corn straw would be retained, which would affect the straw cleaning rate of the planting interval, resulting in the working quality and operating efficiency of the machine and other issues. Through the analysis of the single-stage throwing movement of corn straw, the corn straw lateral movement rectifier was designed, and the mathematical model of the rectifier structure parameters was established. The key structural parameters of operation performance, such as the entry angle, the angle of rectifier package and the radius of rectifier, were proved out, thus the range of key structural parameters was determined. The quadratic regression orthogonal rotation center combination test method was adopted. On the test platform of rectifier for multi-stage lateral movement of corn straws built in the EDEM software, the virtual simulation parameter combination optimization test was carried out with the angle of entry, the angle of rectifier package and the radius of rectifier as the test factors, and the rate of cleaning straw and the consistency of cleaning straw between rows as the performance evaluation indexes. The results showed that each factor had a significant impact on the performance evaluation index. The primary and secondary order of impact on the rate of straw cleaning was from large to small as the angle of rectifier package, the radius of rectifier, and the angle of entry;the primary and secondary order of impact on consistency of straw cleaning from large to small was the angle of entry, the radius of rectifier, and the angle of rectifier package. The interaction between the factors had a significant impact on the rate of straw cleaning, and had no significant impact on the consistency of straw cleaning between the rows;the optimal parameter combination was an entry angle of 61°, a rectification angle of 104°, and a rectifying radius of 424mm. The rate of straw cleaning was 93%, and the consistency of straw cleaning between rows was 93.5%. According to the virtual simulation optimization parameter combination, the rectifier processing and field verification test were carried out. The rate of straw cleaning was 93.5%, and the consistency of straw cleaning between the rows was 93.7%, which was basically consistent with the results of virtual simulation test.

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侯守印,鄒震,魏志鵬,紀(jì)文義,陳海濤.玉米碎秸多級橫向運移整流裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2021,52(3):45-56. HOU Shouyin, ZOU Zhen, WEI Zhipeng, JI Wenyi, CHEN Haitao. Design and Experiment of Rectifier for Multi-stage Lateral Movement of Corn Straw[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):45-56.

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  • 收稿日期:2020-05-22
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  • 在線發(fā)布日期: 2021-03-10
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