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水田雙向修筑埂機(jī)回轉(zhuǎn)調(diào)節(jié)自動鎖定裝置設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0300105-4、2017YFD0701105、2016YFD0300909-04)和黑龍江省博士后落戶黑龍江項(xiàng)目(LBH-Q17012)


Design and Experiment of Rotation Adjustment and Automatic Locking Device of Bi-directional Ridger for Paddy Field
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    摘要:

    為提高筑埂作業(yè)效率、減輕勞動強(qiáng)度,解決水田雙向修筑埂機(jī)在切換作業(yè)方式過程中因手動控制精度不高、擺動較大而導(dǎo)致回轉(zhuǎn)不平穩(wěn)及無法自動鎖定的問題,設(shè)計(jì)了一種可使旋耕和鎮(zhèn)壓部件回轉(zhuǎn)調(diào)節(jié)自動鎖定的裝置。闡述了整體結(jié)構(gòu)及工作原理,建立回轉(zhuǎn)調(diào)節(jié)自動鎖定裝置的模型,通過運(yùn)動學(xué)及動力學(xué)分析,獲得了回轉(zhuǎn)過程的角加速度范圍為0.038~0.154rad/s2,確定所需電動推桿電動機(jī)的額定輸出扭矩為1.64~6.71N·m。通過對電動推桿運(yùn)動速度的求解,得到電動推桿伸長速度與回轉(zhuǎn)時(shí)間的關(guān)系曲線,并據(jù)此進(jìn)行控制系統(tǒng)設(shè)計(jì),實(shí)現(xiàn)了通過手機(jī)控制自動轉(zhuǎn)向、解鎖及接收反饋信息的功能。對鎖銷進(jìn)行受力分析,得到鎖銷受到的最大阻力為18470N,確定鎖銷的直徑為10mm。進(jìn)行回轉(zhuǎn)性能試驗(yàn),記錄一個(gè)回轉(zhuǎn)周期內(nèi)鏈傳動箱的回轉(zhuǎn)調(diào)節(jié)狀態(tài),并與理論運(yùn)動狀態(tài)進(jìn)行對比,結(jié)果表明:整個(gè)回轉(zhuǎn)周期的均方誤差為1.0(°)2,回轉(zhuǎn)調(diào)節(jié)過程與理想運(yùn)動過程較為吻合,控制系統(tǒng)精度較高;水田雙向修筑埂機(jī)田間作業(yè)所修筑田埂的埂頂與埂兩側(cè)堅(jiān)實(shí)度為1180、2050kPa,回轉(zhuǎn)調(diào)節(jié)自動鎖定裝置鎖定牢靠,不影響田間正常筑埂作業(yè)。

    Abstract:

    Aiming to ensure the efficiency of ridge construction, reduce the labor intensity, and solve the problem that the manual control accuracy was not high and there was a large swing in the process of switching operation mode of the bi-directional ridger in paddy field, resulting in unstable rotation and unable to automatically lock. The whole structure and working principle were described. The motion model of the rotation adjustment device and the locking device was established, the angular acceleration range of the rotation process was determined to be 0.038~0.154rad/s2 and the rated output torque of the motor of the required electric push rod was 1.64~6.71N·m through kinematic and dynamic analysis. Based on the calculation of the moving speed of the electric putter, the relation curve between the elongation speed of the electric putter and the turning time was obtained and the steering control system was designed. According to the stress analysis of the lock pin, the maximum resistance of the lock pin to the soil was 18470N and the diameter of the lock pin was 10mm. The slewing performance test was conducted to record the slewing adjustment state of the chain drive box and compared with the theoretical motion state designed in a rotating cycle. The results showed that the mean square error of the whole rotation cycle was 1.01(°)2, the rotation adjustment process was consistent with the ideal motion process, and the control system had a high precision. Field operation performance test was conducted on the bi-directional ridger in paddy field. The test results showed that the average solidity of the ridge reached 1180kPa, and the rotation adjustment locking device was firmly locked, which did not affect the normal operation in the field.

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王金峰,翁武雄,鞠金艷,陳鑫勝,劉俊麟,唐漢.水田雙向修筑埂機(jī)回轉(zhuǎn)調(diào)節(jié)自動鎖定裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(3):57-67,98. WANG Jinfeng, WENG Wuxiong, JU Jinyan, CHEN Xinsheng, LIU Junlin, TANG Han. Design and Experiment of Rotation Adjustment and Automatic Locking Device of Bi-directional Ridger for Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):57-67,98.

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  • 收稿日期:2020-06-08
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  • 在線發(fā)布日期: 2021-03-10
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