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玉米秸稈粉料致密成型離散元模型參數(shù)標(biāo)定
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國(guó)家自然科學(xué)基金項(xiàng)目(52005008)、安徽省科技重大專(zhuān)項(xiàng)(202003a06020013)和安徽省重點(diǎn)研發(fā)與開(kāi)發(fā)計(jì)劃項(xiàng)目(202004a06020058)


Parameters Calibration of Discrete Element Model for Corn Stalk Powder Compression Simulation
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    為了提升秸稈粉料致密成型過(guò)程中離散元仿真所需參數(shù)的準(zhǔn)確性,以玉米秸稈粉料為研究對(duì)象,利用EDEM軟件中的Hertz-Mindlin with JKR粘結(jié)接觸模型進(jìn)行玉米秸稈粉料致密成型離散元仿真模型參數(shù)標(biāo)定研究。首先,以接觸參數(shù)的物理試驗(yàn)結(jié)果作為仿真參數(shù)選擇依據(jù),應(yīng)用Plackett-Burman試驗(yàn)對(duì)初始參數(shù)進(jìn)行篩選,方差分析結(jié)果表明,玉米秸稈粉料間滾動(dòng)摩擦因數(shù)、粉料與不銹鋼板間靜摩擦因數(shù)以及JKR表面能對(duì)堆積角影響顯著;其次,以堆積角為評(píng)價(jià)指標(biāo),應(yīng)用Box-Behnken試驗(yàn)建立了堆積角與3個(gè)顯著性參數(shù)的二次多項(xiàng)式回歸模型,以物理試驗(yàn)得到的實(shí)際堆積角42.60°為目標(biāo)值,對(duì)顯著性參數(shù)進(jìn)行尋優(yōu),得到最優(yōu)組合為:秸稈粉料-粉料滾動(dòng)摩擦因數(shù)為0.05、秸稈粉料-不銹鋼板靜摩擦因數(shù)為0.47、JKR表面能為0.05J/m2;最后,在標(biāo)定的參數(shù)下進(jìn)行堆積角和模孔壓縮試驗(yàn)對(duì)比,結(jié)果表明,仿真堆積角與實(shí)測(cè)堆積角相對(duì)誤差為0.68%,仿真與實(shí)際試驗(yàn)壓縮位移相對(duì)誤差為0.98%,通過(guò)對(duì)比分析兩次試驗(yàn)中秸稈粉料??讐嚎s位移變化曲線(xiàn)的擬合情況,得出兩曲線(xiàn)間的決定系數(shù)R2為0.9627,說(shuō)明所得相關(guān)參數(shù)可用于秸稈粉料致密成型離散元仿真。

    Abstract:

    In order to improve the accuracy of the parameters needed in the discrete element simulation process of the corn stalk powder, the Hertz-Mindlin with JKR Bonding contact model in EDEM software was used to calibrate the contact parameters of the discrete element model of corn stalk powder. Firstly, the physical test results of contact parameters were used as the basis for the selection of simulation parameters. Plackett-Burman test was used to screen the initial parameters. The results of variance analysis showed that the rolling friction coefficient between corn stalk powder, static friction coefficient between powder and stainless steel plate and surface energy JKR had significant effects on accumulation angle. Secondly, taking the relative error of accumulation angle as the evaluation index, the quadratic polynomial regression model of accumulation angle and three significant parameters was established by Box-Behnken test. Taking the measured accumulation angle of 42.60° obtained by physical experiment as the target value, the significance parameters were optimized, and the optimal combination was obtained as follows: corn stalk powder-corn stalk powder rolling friction coefficient was 0.05, corn stalk powder-stainless steel plate static friction coefficient was 0.47, and surface energy was 0.05J/m2.Finally, the accumulation angle and die hole compression test were compared under the calibrated parameters. The results showed that the relative error of simulation accumulation angle and measured accumulation angle was 0.68%, and the relative error of simulation compression displacement and measured compression displacement was 0.98%. By comparing and analyzing the fitting of the change curve of the compression displacement of the corn stalk powder in the mold hole in the two tests, the coefficient of determination between the two curves was 0.9627. The parameters obtained from the calibration can be used for DEM simulation of corn stalk powder mold hole densification.

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王韋韋,蔡丹艷,謝進(jìn)杰,張春嶺,劉立超,陳黎卿.玉米秸稈粉料致密成型離散元模型參數(shù)標(biāo)定[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(3):127-134. WANG Weiwei, CAI Danyan, XIE Jinjie, ZHANG Chunling, LIU Lichao, CHEN Liqing. Parameters Calibration of Discrete Element Model for Corn Stalk Powder Compression Simulation[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):127-134.

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  • 收稿日期:2020-11-18
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  • 在線(xiàn)發(fā)布日期: 2021-03-10
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