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攪拌式高精度恒溫槽設計與試驗
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山東省重點研發(fā)計劃項目(2019GNC106120)、山東省農業(yè)重大應用技術創(chuàng)新項目(SD2019NJ011)和泰安高新區(qū)加快科技成果轉化促進新動能培育計劃項目(KJDN202014)


Design and Test of High Precision Thermostat
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    摘要:

    根據(jù)高精度溫度計量器具檢定和校準需求,設計了一種攪拌式高精度恒溫槽。在結構上,優(yōu)化恒溫槽內筒結構,內筒采用上攪拌式結構,攪拌腔和工作腔分開,由上下連通結構連為一體,設計了整流格柵和工作介質循環(huán)系統(tǒng),確保筒內工作介質循環(huán)和熱交換的穩(wěn)定進行,提高了溫場分布的均勻性和穩(wěn)定性。在溫度控制上,采用增量式PID(Proportion integration differentiation)算法,利用粒子群算法自整定PID系數(shù),通過閉環(huán)負反饋PID結構實現(xiàn)恒溫槽溫度精確控制。利用自主研發(fā)的軟件對恒溫槽性能進行測試,結果表明,設計的恒溫槽能夠實現(xiàn)快速降溫和升溫過程,-10℃時溫場穩(wěn)定性為0.0011℃/min,工作腔中的上水平面最大溫差僅為0.0034℃,下水平面最大溫差為0.0020℃,內筒工作腔最大溫差為0.0034℃,整個系統(tǒng)自動化程度高、控溫穩(wěn)定,符合國家規(guī)定的標準要求。

    Abstract:

    In order to meet the needs of verification and calibration of high-precision temperature measuring instruments, a high-precision thermostatic bath was designed. In terms of structural design, the inner cylinder structure of the thermostatic bath was optimized. The inner cylinder adopted an upper stirring structure, and the stirring chamber and the working chamber were separated. The upper and lower connecting structures were connected as a whole, and the rectifying grid and the working medium circulation system were designed to ensure the stable circulation and heat exchange of the working medium in the cylinder, and improve the uniformity and stability of the temperature field distribution. In the temperature control algorithm, the incremental proportion integration differentiation (PID) algorithm was used, the PID coefficients were self-tuning by the particle swarm algorithm, and the closed-loop negative feedback PID structure was used to achieve precise temperature control of the constant temperature bath. The selfdeveloped software was used to test the performance of the constant temperature bath. The test results showed that the designed constant temperature bath can realize a rapid cooling and heating process, and the temperature field stability at -10℃ was 0.0011℃/min, and the maximum temperature difference at the upper level in the working cavity was only 0.0034℃, the maximum temperature difference in the lower horizontal plane was 0.0020℃, and the maximum temperature difference in the inner cylinder working chamber was 0.0034℃. The entire system had a high degree of automation, stable temperature control, and can meet the national performance requirements.

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張開興,李科,張開峰,徐震震,許方鵬,劉賢喜.攪拌式高精度恒溫槽設計與試驗[J].農業(yè)機械學報,2021,52(3):418-426. ZHANG Kaixing, LI Ke, ZHANG Kaifeng, XU Zhenzhen, XU Fangpeng, LIU Xianxi. Design and Test of High Precision Thermostat[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):418-426.

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  • 收稿日期:2020-05-13
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  • 在線發(fā)布日期: 2021-03-10
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