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軸伸貫流泵站全過流系統(tǒng)啟動三維過渡過程研究
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國家自然科學(xué)基金項(xiàng)目(52006053、51779082、52009033)


3D Start-up Transition Process of Full Flow System for Shaft-extention Tubular Pump Station
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    摘要:

    為了分析軸伸貫流泵站全過流系統(tǒng)在含有附加拍門的出水流道閘門開啟下機(jī)組外特性參數(shù)的變化規(guī)律和過流系統(tǒng)內(nèi)部流場的演變過程,利用力矩平衡方程推導(dǎo)葉輪實(shí)時轉(zhuǎn)速,基于鋪層網(wǎng)格及動網(wǎng)格技術(shù)研究了含有附加拍門出水流道閘門的運(yùn)動規(guī)律,對軸伸貫流泵全過流系統(tǒng)啟動三維過渡過程進(jìn)行了數(shù)值模擬。結(jié)果表明:計算結(jié)果與試驗(yàn)結(jié)果一致;在機(jī)組啟動過程中,泵段揚(yáng)程先增大,然后減小至額定揚(yáng)程,2.25s時出現(xiàn)最大啟動揚(yáng)程6.38m;拍門前后壓差最大值為2.61m,設(shè)有附加拍門的出水流道閘門可以有效降低啟動過程中的最大啟動揚(yáng)程,提高水泵機(jī)組的安全系數(shù)。水泵的啟動轉(zhuǎn)速和流量變化對葉輪段壓力分布梯度影響明顯,當(dāng)轉(zhuǎn)速上升到最大值時,葉片承受最大水壓力。在啟動過程中閘門上的附加拍門起到了分流作用,避免因葉輪轉(zhuǎn)速上升較快、閘門未充分開啟而使出水流道水壓力過大帶來的系統(tǒng)不穩(wěn)定性問題。

    Abstract:

    In order to analyze the transient characteristics of tubular pump during non-regulative operating condition, a shaft-extension tubular pump with rapid-drop gate and slap doors attached was established, and a 3D numerical simulation for start-up process was investigated numerically. The rational speed was deduced by utilizing the moment balance equation. The movement of the gate with additional slap doors was specified based on the laying mesh and dynamic mesh technology. The simulation results showed good agreements with the test results. The result showed that the starting speed and the change of flow rate had obvious influence on the pressure gradient in the impeller section. The pump head was increased firstly and then decreased to the rated head during the start-up process. The maximum start head was 6.38m at the time of 2.25s, and the maximum pressure difference between front and rear of the slap door was 2.61m. As a result, the outlet gate with additional slap doors could effectively reduce the maximum start head and improve the safety factor of the pump unit. Meanwhile, the additional slap doors on the gate played a good role in the shunt during the start-up process, which can avoid the system instability caused by excessive water pressure in the outlet passage when the impeller speed rose fast and the gate was not fully opened.

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徐輝,龔嚴(yán),曹春建,陳會向,闞闞,馮建剛.軸伸貫流泵站全過流系統(tǒng)啟動三維過渡過程研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2021,52(4):143-151. XU Hui, GONG Yan, CAO Chunjian, CHEN Huixiang, KAN Kan, FENG Jian’gang.3D Start-up Transition Process of Full Flow System for Shaft-extention Tubular Pump Station[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):143-151.

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  • 收稿日期:2020-07-02
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  • 在線發(fā)布日期: 2021-04-10
  • 出版日期: 2021-04-10