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輥式導流馬鈴薯定重裝袋機設計與試驗
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山東省農(nóng)業(yè)重大應用技術(shù)創(chuàng)新項目(SD2019NJ010)


Design and Test of Roller-guided Potato Fixed Weight Bagging Machine
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    摘要:

    裝袋是馬鈴薯從收獲到運輸、儲藏的重要環(huán)節(jié)。為解決現(xiàn)有馬鈴薯裝袋機效率低、損傷率高的問題,設計了一種高效、低損的輥式導流馬鈴薯定重裝袋機,主要由支撐裝置、分流輸送裝置、導流裝置、撐袋裝置和定重裝袋裝置構(gòu)成。通過多工位裝袋實現(xiàn)了高效,通過輥式導流實現(xiàn)了低損傷。通過對該機關(guān)鍵部件的力學分析和導流過程的運動學分析,確定了影響馬鈴薯損傷和裝袋效率的主要因素為導流倉門角度、輸送速度和上料量。以導流倉門角度、輸送速度和上料量為試驗因素,以破皮率、傷薯率和單口裝袋效率為試驗指標,進行了二次回歸正交旋轉(zhuǎn)組合試驗,通過Design-Expert 8.0.6軟件對試驗結(jié)果進行方差分析,通過響應面試驗分析了試驗交互因素對試驗指標的影響規(guī)律。利用Design-Expert 8.0.6軟件優(yōu)化模塊并結(jié)合實際工作情況確定各因素最佳取值,在此基礎上進行了試驗臺驗證試驗,結(jié)果表明:當導流倉門角度為45°、輸送速度為0.35m/s、上料量為27t/h時,破皮率為1.8%、傷薯率為1.4%、單口裝袋效率為12.4t/h,在該參數(shù)組合下輥式導流馬鈴薯定重裝袋機破皮率和傷薯率均較低,且裝袋效率較高。

    Abstract:

    Bagging is an important link from harvesting to transportation and storage of potatoes. To solve the problems of low efficiency and high damage rate of existing potato bagging machines, a new infusion, bag support and fixed weight bagging structure was designed, an efficient and low damage roller-type infusion potato fixed weight bagging machine was developed, and mechanical analysis of key components of the machine and kinematic analysis of key motion processes were conducted, and the main factors affecting the damage and bagging efficiency were identified as inflow bin door angle, conveying speed and loading volume. A quadratic regression orthogonal rotating combination test was conducted with the inflow bin door angle, conveying speed and loading volume as the test factors, and the breakage rate, injury rate and single-port bagging efficiency as the test indicators, and the test results were analyzed by ANOVA with Design-Expert 8.0.6 to determine the main order of the factors affecting the test indicators and to fit the test data. The test factors were analyzed by visually discerning the optimization region through response surface analysis, and the influence law of the test factors on the test indexes was analyzed. Using Design-Expert 8.0.6 optimization module and combining with the actual working situation to determine the optimal values of each factor, a test bench verification test was conducted on this basis, and the test results showed that when the inflow bin door angle was 45°, the conveying speed was 0.35m/s, and the loading volume was 27t/h, the breakage rate was 1.8%, the injury rate was 1.4%, and the single-port bagging efficiency was 12.4t/h, this parameter under the roller type guide flow potato fixed weight bagging machine breakage rate and injury rate was lower, and the bagging efficiency was higher.

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王相友,張蒙,李學強,王榮銘,蘇國粱,王法明.輥式導流馬鈴薯定重裝袋機設計與試驗[J].農(nóng)業(yè)機械學報,2021,52(6):159-168. WANG Xiangyou, ZHANG Meng, LI Xueqiang, WANG Rongming, SU Guoliang, WANG Faming. Design and Test of Roller-guided Potato Fixed Weight Bagging Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):159-168.

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  • 在線發(fā)布日期: 2021-06-10
  • 出版日期: 2021-06-10