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采后甘藍(lán)單體排序定向輸送裝置設(shè)計(jì)與試驗(yàn)
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陜西省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019ZDLNY02-04)和西北農(nóng)林科技大學(xué)試驗(yàn)示范站(基地)科技成果推廣項(xiàng)目(TGZX2018-28)


Design and Test of Monomer Sorting and Orientational Conveying Device for Postharvest Cabbage
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    摘要:

    針對采后甘藍(lán)人工上料及定向排序勞動(dòng)強(qiáng)度大、生產(chǎn)效率低、人工成本高等問題,結(jié)合采后甘藍(lán)商品化處理工藝及轉(zhuǎn)動(dòng)慣量特性,設(shè)計(jì)了采后甘藍(lán)單體排序定向輸送裝置。該裝置采用氣缸傳動(dòng)對空間堆疊狀態(tài)的采后甘藍(lán)進(jìn)行翻轉(zhuǎn)卸料,隨后在單層喂入輥和曲面緩沖軌道作用下采后甘藍(lán)呈單層狀態(tài)排出,再經(jīng)限位輥和變螺距輸送輥引導(dǎo)完成采后甘藍(lán)的單體排序輸送,最終基于轉(zhuǎn)動(dòng)慣量特性在4個(gè)錐形輥形成的穩(wěn)定空間內(nèi)實(shí)現(xiàn)定向輸送。對翻轉(zhuǎn)卸料機(jī)構(gòu)、單層喂入緩沖機(jī)構(gòu)、變螺距單體排序機(jī)構(gòu)、錐形輥定向輸送機(jī)構(gòu)等關(guān)鍵部件進(jìn)行了結(jié)構(gòu)設(shè)計(jì),并試制了采后甘藍(lán)單體排序定向輸送裝置樣機(jī)。以“中甘15號”甘藍(lán)為試驗(yàn)材料,以卸料氣缸運(yùn)行速度、單層喂入輥轉(zhuǎn)速、變螺距輸送輥轉(zhuǎn)速和輸送鏈條線速度為試驗(yàn)因素,以單體排序成功率和定向成功率為試驗(yàn)指標(biāo)進(jìn)行了正交試驗(yàn)。結(jié)果表明,最優(yōu)參數(shù)組合為卸料氣缸運(yùn)行速度10mm/s、單層喂入輥轉(zhuǎn)速50r/min、變螺距輸送輥轉(zhuǎn)速30r/min、輸送鏈條線速度300mm/s,在最優(yōu)參數(shù)組合下,采后甘藍(lán)單體排序成功率平均值為96.50%,定向成功率平均值為95.17%,標(biāo)準(zhǔn)差分別為2.54%、3.28%,單通道作業(yè)效率約為1004kg/h。本研究為深入研發(fā)采后甘藍(lán)多通道高通量單體排序定向輸送裝置、實(shí)現(xiàn)采后甘藍(lán)商品化處理機(jī)械化作業(yè)提供參考。

    Abstract:

    Artificial feeding and orientational sorting of postharvest cabbage are inefficient, labor-intensive and high-cost. Aiming at above problems, and combined with the commercial handling technology and moment of inertia of postharvest cabbage, a monomer sorting and orientational conveying device for postharvest cabbage was developed. Firstly, Turnover and unloading of postharvest cabbages in a spatially stacked state were realized by using a cylinder. Then, the postharvest cabbages were discharged in a single layer under the action of single-layer feeding roller and curved buffer track. And monomer sorting was realized under the guidance of the limit roller and the variable pitch conveyor roller. Finally, single postharvest cabbage in stable space formed by four tapered rollers was directionally conveyed based on moment of inertia. The structure design of the key mechanisms, such as turnover and unloading mechanism, monolayer feeding and buffer mechanism, monomer sorting mechanism with variable pitch, orientational conveying mechanism with tapered roller, was carried out. And the prototype of the monomer sorting and orientational conveying device for postharvest cabbage was trial produced. Taking “Zhonggan 15” cabbage as test material, the orthogonal test was carried out with running speed of unloading cylinder, revolving speed of single-layer feeding roller, revolving speed of variable pitch conveyor roller and line speed of conveying chain as the test factors, and the success rate of monomer sorting and the success rate of orientation as the test indexes. The results showed that the optimal parameters of running speed of unloading cylinder, revolving speed of single-layer feeding roller, revolving speed of variable pitch conveyor roller and line speed of conveying chain were 10mm/s, 50r/min, 30r/min and 300mm/s, respectively. Under the condition of the optimal parameter combination, the average success rate of monomer sorting was (96.50±2.54)%, the average success rate of orientation was (95.17±3.28)%, and the single-channel operation efficiency was about 1004kg/h, which met the operation requirements of subsequent links such as root trimming, detecting and grading. The research results provided a reference for further research and development of multi-channel high-throughput monomer sorting and orientational conveying device, and the mechanization operation of commercial handling for postharvest cabbage.

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崔功佩,王京崢,文雙濤,衛(wèi)詠哲,崔永杰,牛子杰.采后甘藍(lán)單體排序定向輸送裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(6):351-360. CUI Gongpei, WANG Jingzheng, WEN Shuangtao, WEI Yongzhe, CUI Yongjie, NIU Zijie. Design and Test of Monomer Sorting and Orientational Conveying Device for Postharvest Cabbage[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):351-360.

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  • 收稿日期:2021-01-22
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  • 在線發(fā)布日期: 2021-06-10
  • 出版日期: 2021-06-10