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甘薯秧回收機(jī)拋送裝置氣固耦合模擬與試驗(yàn)優(yōu)化
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山東省農(nóng)業(yè)良種工程項(xiàng)目(2020LZGC00405-1)、山東省農(nóng)機(jī)裝備研發(fā)創(chuàng)新計(jì)劃項(xiàng)目(2017YF002)、山東省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系薯類創(chuàng)新團(tuán)隊(duì)農(nóng)業(yè)機(jī)械崗位專家項(xiàng)目(SDAIT-16-10)和山東省園藝機(jī)械與裝備重點(diǎn)實(shí)驗(yàn)室項(xiàng)目(YYJX-2019-07)


Gas-Solid Coupling Simulation and Experimental Optimization of Throwing Device of Sweet Potato Seedling Recycling Machine
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    摘要:

    為解決甘薯秧回收機(jī)拋送功耗高的問題,同時(shí)提高拋送裝置拋送性能及甘薯秧回收率,對回收機(jī)拋送裝置的風(fēng)機(jī)結(jié)構(gòu)及工作參數(shù)進(jìn)行優(yōu)化設(shè)計(jì)。分析拋送裝置甘薯秧動(dòng)力學(xué)特性及功耗影響因素,應(yīng)用CFD-DEM氣固耦合法對拋送裝置的輸送過程進(jìn)行數(shù)值模擬,揭示回收機(jī)內(nèi)氣流速度場分布和碎甘薯秧運(yùn)動(dòng)規(guī)律。以拋送裝置比功耗、甘薯秧回收率、拋送速度為試驗(yàn)?zāi)繕?biāo),風(fēng)機(jī)轉(zhuǎn)速、葉片數(shù)、葉片傾角為試驗(yàn)因素進(jìn)行三因素三水平中心組合仿真優(yōu)化試驗(yàn)并進(jìn)行試驗(yàn)驗(yàn)證。優(yōu)化試驗(yàn)結(jié)果表明:當(dāng)風(fēng)機(jī)轉(zhuǎn)速為880r/min、葉片數(shù)為3、葉片傾角為7°時(shí),拋送裝置比功耗、甘薯秧回收率及拋送速度分別為718m2/s2、92.79%、5.96m/s。對比試驗(yàn)表明拋送裝置優(yōu)化改進(jìn)后比功耗降低15.83%,甘薯秧回收率提高1.75%,拋送速度提高5.49%。

    Abstract:

    Sweet potato seedling recycling machine can realize sweet potato seedling recycling for feeding, avoid the waste of resources. Throwing device is an important component of sweet potato seedling recycling machine. However, throwing sweet potato seedlings has high power consumption. The dynamic analysis of sweet potato seedling in the throwing device shows that the fan blade backward tilt is more conducive to throwing than forward tilt. The power consumption analysis of the throwing device shows that when the structural parameters of the fan are fixed, the specific power consumption is high as the speed is increased. The gas-solid coupling method was applied to simulate the conveying process of the throwing device. It was found that as the speed increased, the average flow velocity in the recovery machine was gradually increased. The blade number and blade inclination had a great influence on the performance of the throwing device. Then the fan speed, blade number and blade inclination angle were taken as the experiment factors, and the specific power consumption, recovery rate and throwing speed were taken as the experiment indexes, the center combination experiment with three factors and three levels was carried out.The results showed that the influence of factors on the specific power consumption from large to small were fan speed, blade inclination, blade number; the influence of factors on the recovery from large to small were fan speed, blade number and blade inclination; the influence of factors on the throwing speed from large to small were fan speed, blade number and blade inclination; when fan speed was 880r/min, blade number was 3 and blade inclination angle was 7°, the specific power consumption of throwing device was 718m2/s2, and sweet potato seedling recovery rate was 92.79%, the throwing speed was 5.96m/s. Comparative experiments showed that after the optimization and improvement of the throwing device, the specific power consumption was reduced by 15.83%, the recovery rate of sweet potato seedlings was increased by 1.75% and the throwing speed was increased by 5.49%.

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穆桂脂,呂皓玉,張婷婷,鄭文秀,張萬枝,呂釗欽.甘薯秧回收機(jī)拋送裝置氣固耦合模擬與試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(10):213-222. MU Guizhi, LV Haoyu, ZHANG Tingting, ZHENG Wenxiu, ZHANG Wanzhi, LV Zhaoqin. Gas-Solid Coupling Simulation and Experimental Optimization of Throwing Device of Sweet Potato Seedling Recycling Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(10):213-222.

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  • 收稿日期:2021-03-10
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  • 在線發(fā)布日期: 2021-04-01
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