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自解捆式果園秸稈覆蓋機(jī)設(shè)計(jì)與試驗(yàn)
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公益性行業(yè)(農(nóng)業(yè))科研專項(xiàng)經(jīng)費(fèi)項(xiàng)目(201503137)、陜西省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019ZDLNY01-05-02、2019 NY-165)和陜西省農(nóng)業(yè)協(xié)同創(chuàng)新與推廣聯(lián)盟重大科技項(xiàng)目(LMZD201703)


Design and Test of Self-unbaling Orchard Straw Mulching Machine
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    摘要:

    針對(duì)果園秸稈覆蓋機(jī)不適應(yīng)捆狀秸稈、裝載量小以及覆土裝置易被碎石卡死問(wèn)題,設(shè)計(jì)了一種自解捆式果園秸稈覆蓋機(jī)。該機(jī)型由履帶底盤、料箱、解捆鋪料裝置和覆土裝置等組成。解捆鋪料裝置為齒帶式結(jié)構(gòu),安裝于料箱后部。為適應(yīng)多種秸稈捆尺寸,提高抓料解捆能力和鋪料均勻性,通過(guò)對(duì)解捆鋪料過(guò)程分析確定了解捆鋪料裝置高度、傾角和齒帶轉(zhuǎn)速等關(guān)鍵參數(shù)范圍;為了實(shí)現(xiàn)切繩和破捆過(guò)程滑切減阻,設(shè)計(jì)了三角形撥料刀齒,并基于刀齒對(duì)秸稈的擾動(dòng)區(qū)域分析,對(duì)刀齒排布進(jìn)行了設(shè)計(jì);設(shè)計(jì)了一種雙向?qū)伿礁餐裂b置,同步對(duì)秸稈層進(jìn)行薄土蓋壓。試驗(yàn)結(jié)果表明:覆蓋機(jī)的秸稈裝載量提高到原來(lái)的3.1倍;當(dāng)覆蓋機(jī)車速在0.8~1.4km/h,解捆鋪料裝置齒帶轉(zhuǎn)速在180~240r/min時(shí),秸稈覆蓋層厚度為5.1~18.1cm(標(biāo)準(zhǔn)差小于等于3.4cm),薄土蓋壓層厚度為2.3~4.0cm,無(wú)卡死現(xiàn)象,滿足作業(yè)要求;建立的秸稈覆蓋厚度模型決定系數(shù)為0.9672。該機(jī)實(shí)現(xiàn)了秸稈解捆、行間覆蓋與薄土蓋壓一體化作業(yè)。

    Abstract:

    Aiming at solving the problems, such as inadaptation to baled straw, insufficient loading capacity, and easily blocked soil covering device, that happened in the first generation orchard straw mulching machine, a self-unbaling orchard straw mulching machine was developed. The machine consisted of tracked chassis, unbaling-spreading device, bin and soil covering device, etc. The unbalingspreading device was a toothed belt structure and installed at the rear of the bin. To adapt to a variety of straw bales and improve bale breaking ability and mulch uniformity, after analyzing the process of unbaling and spreading, the key parameters such as inclination angle, height and rotating speed of the device were determined. To reduce drag during rope cutting and bale breaking, a triangular knife-tooth was designed, and the distribution of the knife-teeth was planned based on the analysis of straw compression and disturbance area. A double-sided opposite-throwing soil covering device was designed to cover soil on the surface of straw layer synchronously. The test results showed that the straw loading capacity was increased to 3.1 times of the original machine. When the speed of the straw mulching machine was 0.8~1.4 km/h and the rotating speed of the unbaling-spreading device was 180~240 r/min, the thickness of the straw mulching layer was 5.1~18.1 cm with standard deviation not more than 3.4cm, and the thickness of the soil covering layer was 2.3~4.0 cm with no interruption happened during soil-covering, meeting the requirements for straw mulching in orchard. The established straw mulch thickness model, with a determination coefficient of 0.9672, can be used to guide the parameters adjustment in actual production. The machine realized the operation integration of straw unbaling, inter-row mulching and thin soil covering, which laid foundation for improvement of orchard straw mulching mechanization technology and equipment performance.

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朱新華,趙偉,伏勝康,高向瑜,魏玉強(qiáng).自解捆式果園秸稈覆蓋機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(10):223-232. ZHU Xinhua, ZHAO Wei, FU Shengkang, GAO Xiangyu, WEI Yuqiang. Design and Test of Self-unbaling Orchard Straw Mulching Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(10):223-232.

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  • 收稿日期:2020-11-06
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  • 在線發(fā)布日期: 2021-01-10
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