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黑水虻蟲沙并排式雙葉輪集料裝置設(shè)計與試驗
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湖南省大學生創(chuàng)新訓練計劃項目(S202110537054)和湖南省農(nóng)機裝備與技術(shù)創(chuàng)新項目(湘財農(nóng)指[2020]0107)


Design and Experiment of Parallel Double Impeller Collecting Device for Black Soldier Fly Sand
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    摘要:

    針對黑水虻蟲沙收集過程勞動強度大、作業(yè)效率低等問題,設(shè)計了一種并排式黑水虻蟲沙雙葉輪集料裝置。首先,依據(jù)黑水虻幼蟲生物轉(zhuǎn)化畜禽糞便工藝特點,確定并排式雙葉輪的外形尺寸;通過對并排式雙葉輪工作機理和動力學分析,確定弧形葉輪片曲線與數(shù)量,并獲得葉輪集料運動軌跡和方程;在此基礎(chǔ)上,確定了影響其集料性能的主要因素,選取前進速度、葉輪傾角、葉輪轉(zhuǎn)速為試驗因素,以集料效率和集料均勻度變異系數(shù)為響應(yīng)值分別進行單因素及三因素三水平二次回歸正交試驗。建立了響應(yīng)面數(shù)學模型,分析各因素對集料性能的影響,利用Design-Expert軟件對影響因素進行綜合優(yōu)化。試驗結(jié)果表明,各因素對集料效率的影響由大到小順序為:葉輪傾角、前進速度、葉輪轉(zhuǎn)速;對集料均勻度變異系數(shù)的影響由大到小順序為:葉輪轉(zhuǎn)速、前進速度、葉輪傾角。對優(yōu)化結(jié)果進行試驗驗證得最優(yōu)參數(shù)組合為:前進速度0.06m/s、葉輪傾角18°、葉輪轉(zhuǎn)速16r/min,此時集料效率為4.67kg/s,集料均勻度變異系數(shù)為2.81%,評價指標的試驗值與模型優(yōu)化值的相對誤差為3.78%與6.84%,滿足黑水虻蟲沙集料輸送要求。

    Abstract:

    Aiming at the problems of high labor intensity and low work efficiency in the process of black soldier fly (Hermetia illucens L.) sand collecting, a parallel double impeller collecting device for black soldier fly sand was designed. Firstly, the external dimensions of parallel double impeller were determined according to the agronomic requirements of black soldier fly larvae bio-transforming livestock and poultry manure. By analyzing the working mechanism and dynamics of the parallel double impeller, the curve and quantity of the arc-shaped impeller blades were determined, and the trajectory and equation of the impeller aggregate movement were obtained. On this basis, the main factors affecting its aggregate properties were determined. Then, single-factor and three-factor three-level quadratic regression orthogonal tests were conducted with forward speed, impeller inclination angle, and impeller speed as test factors and the aggregate efficiency and variable coefficient of aggregate uniformity as the response value. Besides, a response surface mathematical model was established to analyze the influence of various factors on aggregate performance, and Design-Expert software was employed to comprehensively optimize the influencing factors. The test results showed that the order of influencing factors on the aggregate efficiency from primary to secondary was as follows: impeller inclination angle, forward speed, and impeller speed; the order of influencing factors on the variable coefficient of aggregate uniformity from primary to secondary was as follows: impeller speed, forward speed, and impeller inclination angle. The optimization results were verified, and it can be obtained that the forward speed was 0.06m/s; the impeller inclination angle was 18°; the impeller speed was 16r/min; the aggregate efficiency was 4.67kg/s;the variable coefficient of aggregate uniformity was 2.81%; the relative errors between the experimental values of each evaluation index and the optimized value of the model were 3.78% and 6.84%, respectively, which met the requirement of black soldier fly sand aggregating and conveying.

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彭才望,周婷,宋世圣,孫松林,向陽,許道軍.黑水虻蟲沙并排式雙葉輪集料裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2021,52(12):142-152. PENG Caiwang, ZHOU Ting, SONG Shisheng, SUN Songlin, XIANG Yang, XU Daojun. Design and Experiment of Parallel Double Impeller Collecting Device for Black Soldier Fly Sand[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(12):142-152.

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  • 收稿日期:2021-09-01
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  • 在線發(fā)布日期: 2021-09-20
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