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短程射流共點交匯對撞閥設(shè)計與破碎能力檢測
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國家重點研發(fā)計劃項目(2016YFD0400305)


Structure Design and Disrupting Effect Detection of Short Jet Collision Nozzle
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    摘要:

    現(xiàn)有的射流閥均未對水力空化進(jìn)行合理規(guī)劃、有效控制和高效利用,存在破碎能量級低、能量構(gòu)成欠合理、能量分散、能效低、廢能占比高、對硬韌性物料破碎能力差等問題。為了提升高壓射流破碎中的破碎能量級和密度,減少無效能產(chǎn)出,提出了一種短程射流共點交匯對撞閥結(jié)構(gòu)方案及其水力空化效應(yīng)機制。利用CFD進(jìn)行了流場模擬,依據(jù)模擬結(jié)果配置了短程射流共點交匯對撞閥的幾何和運行參數(shù),通過捕集羥自由基和電鏡成像檢測了水力空化強化效果和對微晶纖維素的破碎效果,檢測結(jié)果表明:與直孔閥相比,短程射流共點交匯對撞閥的羥自由基捕獲量提高41%,無效動能減少60%~80%,可使微晶纖維殼層破碎并能剝離出直徑約15nm的微原纖。短程射流共點交匯對撞破碎明顯提升了潰滅沖擊能,可作為硬韌性生物材料超微細(xì)化的有效方法。

    Abstract:

    During the process of pulverizing tough and tensile material through high pressure jet method, inefficiency of energy applications is always a prominent problem. Cavitation involved in high pressure jet operation has not been properly planned, effectively controlled and efficiently used. Short jet collision nozzle which is considered as a new type nozzle in order to promote cavitation effect and enhance collision energy density was investigated. And hydrodynamic cavitation mechanism occurred in short jet collision nozzle was also discussed. The key structure parameter of this nozzle was configured according to the results of computational fluid dynamics simulation. The radial and annular grooves were symmetrically manufactured on the nozzle surface by laser corrosion. Then superfine pulverizing experiments based on short jet collision nozzle were presented. The degree of hydrodynamic cavitation and the superfine effect of microcrystalline cellulose was tested through·OH level and scanning electron microscope. The experimental results showed that output rate of ·OH was increased by 41% and invalid kinetic energy was cut by 60%~80% compared with direct-hole nozzle. The micro fibril about 15nm long can be separated from fiber bundle of microcrystalline cellulose. Impact energy produced by bubble collision in this new type nozzle was promoted obviously. So efficient pulverization can be reached through the application of the short jet collision nozzle which can be perfectly used for superfine pulverizing tough and tensile biomaterials.

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張紹英,吳雪,劉斌,郭華.短程射流共點交匯對撞閥設(shè)計與破碎能力檢測[J].農(nóng)業(yè)機械學(xué)報,2021,52(12):393-399. ZHANG Shaoying, WU Xue, LIU Bin, GUO Hua. Structure Design and Disrupting Effect Detection of Short Jet Collision Nozzle[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(12):393-399.

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  • 收稿日期:2021-06-23
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  • 在線發(fā)布日期: 2021-10-12
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