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電液負(fù)載敏感負(fù)載口獨(dú)立多模式切換控制能效研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2020YFB2009703)、江西省杰出青年人才培養(yǎng)計(jì)劃項(xiàng)目(20192BCBL23005)、中國博士后科學(xué)基金項(xiàng)目(2020M671349)和江蘇省博士后科研計(jì)劃項(xiàng)目(2020Z046)


Energy Efficiency of Electro-hydraulic Load Sensing Independent Metering Multi-mode Switching Control System
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    摘要:

    針對(duì)傳統(tǒng)電液控制系統(tǒng)單一工作模式能耗高、效率低等問題,提出了一種負(fù)載口獨(dú)立多模式切換控制系統(tǒng)。該系統(tǒng)基于負(fù)載口獨(dú)立控制,通過改變傳統(tǒng)液壓回路連接方式,為系統(tǒng)拓展多種節(jié)能工作模式并設(shè)計(jì)了多模式切換控制器。該控制器首先根據(jù)負(fù)載方向和速度方向,將系統(tǒng)切換至能量最優(yōu)的工作模式;然后再根據(jù)工作模式為執(zhí)行器進(jìn)、出口配置最佳閥控策略,而泵控方式采用電液負(fù)載敏感方法使系統(tǒng)壓力適應(yīng)負(fù)載壓力。為驗(yàn)證該系統(tǒng)在出口壓力損失和能量再生兩方面的節(jié)能效果,以傳統(tǒng)電液負(fù)載敏感系統(tǒng)為對(duì)比對(duì)象,在小型挖掘機(jī)上進(jìn)行了實(shí)驗(yàn)驗(yàn)證,并評(píng)估能效。實(shí)驗(yàn)結(jié)果證明,與傳統(tǒng)電液負(fù)載敏感系統(tǒng)相比,采用負(fù)載口獨(dú)立多模式切換控制方法在不降低運(yùn)動(dòng)跟蹤性能的同時(shí),能有效提高系統(tǒng)的能量效率,節(jié)能率達(dá)21.95%。

    Abstract:

    Aiming at the problems of high energy consumption and low efficiency caused by the single working mode of the traditional electro-hydraulic control system, an independent metering multi-mode switching control system was proposed. The system was based on independent metering control. By changing the traditional hydraulic circuit connection method, it expanded a variety of energy-saving working modes for the system and a multi-mode switching controller was designed. The controller first switched the system to the energy-optimized working mode according to the load direction and speed direction, and then configured the best valve control strategy for the actuator inlet and outlet according to the working mode, and the pump control method adopted the electro-hydraulic load-sensing method to adapt the system pressure to the load pressure. To verify the energy-saving effects of the system in terms of outlet pressure loss and energy regeneration, the traditional electro-hydraulic load-sensing system was used as a comparison object, and experiments were carried out on a small excavator to evaluate the energy efficiency improvement. The experimental results proved that compared with the traditional electro-hydraulic load-sensing system, the independent metering multi-mode switching control method can effectively improve the energy efficiency of the system without reducing the motion tracking performance, and the energysaving rate was 21.95%.

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丁孺琦,江來,李剛,木學(xué)山,李望篤.電液負(fù)載敏感負(fù)載口獨(dú)立多模式切換控制能效研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(12):433-442. DING Ruqi, JIANG Lai, LI Gang, MU Xueshan, LI Wangdu. Energy Efficiency of Electro-hydraulic Load Sensing Independent Metering Multi-mode Switching Control System[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(12):433-442.

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  • 收稿日期:2020-12-07
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  • 在線發(fā)布日期: 2021-01-11
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