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秸稈粉碎還田與整地復(fù)式作業(yè)機(jī)連接裝置設(shè)計(jì)與試驗(yàn)
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魯東大學(xué)引進(jìn)人才科研啟動(dòng)經(jīng)費(fèi)項(xiàng)目(ZR2021007)、國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0300909-03)


Design and Experiment of Connection Device of Duplex Straw Crushing Returning and Soil Preparation Machine
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    摘要:

    針對(duì)東北稻區(qū)秸稈粉碎質(zhì)量不達(dá)標(biāo)影響后續(xù)整地質(zhì)量,機(jī)具下地作業(yè)次數(shù)多土壤壓實(shí)嚴(yán)重的問題,設(shè)計(jì)一種連接裝置可連接秸稈粉碎還田機(jī)與整地機(jī)具,一次下地實(shí)現(xiàn)秸稈粉碎還田與整地的復(fù)式作業(yè)。綜合考慮秸稈粉碎還田與犁耕之間的交互作用與匹配性,從橫垂面、縱垂面、水平面3個(gè)運(yùn)動(dòng)平面對(duì)連接裝置進(jìn)行理論分析,并通過仿真對(duì)連接裝置進(jìn)行穩(wěn)定性分析。通過理論分析,進(jìn)行連接裝置橫垂面幅寬匹配性、縱垂面作業(yè)位置匹配性、水平面動(dòng)力學(xué)匹配性研究;根據(jù)理論分析得的連接參數(shù),進(jìn)行連接裝置結(jié)構(gòu)設(shè)計(jì);通過ANSYS Workbench進(jìn)行關(guān)鍵連接裝置的靜力學(xué)分析及動(dòng)態(tài)分析,設(shè)計(jì)的裝置滿足強(qiáng)度要求及運(yùn)輸狀態(tài)的穩(wěn)定性要求。復(fù)式作業(yè)與分段作業(yè)的田間試驗(yàn)表明,復(fù)式作業(yè)能夠達(dá)到犁耕的工作穩(wěn)定性要求,耕深平均值為17.3cm,耕深穩(wěn)定性系數(shù)為91.2%,耕寬平均值為119.2cm,耕寬穩(wěn)定性系數(shù)為93.6%;復(fù)式作業(yè)植被覆蓋率為95.7%,分段作業(yè)植被覆蓋率為98.3%,二者無顯著性差異,且復(fù)式作業(yè)油耗比分段作業(yè)少,可減少油耗3.15kg/hm2。

    Abstract:

    In the rice planting area of Northeast China, the large amount of rice straw with low moisture content was tough to crush, and the poor quality of straw crushing and scattering would seriously affect the quality of subsequent soil preparation. In order to meet the demand of soil preparation for straw returning and reduce the number of machine tools under the ground operation, the connection device which could combine the straw crushing returning and soil preparation were designed. According to the characteristics of the duplex operation machine, the interaction and matching between straw crushing and ploughing were considered in the design process. The connection device were analyzed theoretically from three motion planes: horizontal vertical surface, longitudinal vertical surface and level surface, and the reliability of the connection device were analyzed by simulation. Through theoretical analysis, the width matching of horizontal vertical surface, the position matching of longitudinal vertical surface and the dynamics matching of level surface were studied. According to the connection parameters obtained from theoretical analysis, the structure of the connection device was designed. The static analysis and dynamic analysis of the key connecting device were carried out by ANSYS Workbench, and the device were designed to meet the requirements of strength and reliability in the transportation state. The field experiments of duplex operation and section operation showed that the duplex operation machine could achieve the working stability of the plough. The experiments showed that the average ploughing depth was 17.3cm, the stability of ploughing depth was 91.2%, the average ploughing width was 119.2cm, and the stability of ploughing width was 93.6%. The vegetation coverage rate of duplex operation was 95.7%, and that of section operation was 98.3%, which was no significant difference between them. Moreover, the fuel consumption of duplex operation was less than that of section operation, and the fuel consumption could be saved by 3.15kg/hm2. The research result can provide reference for the development and interactivity design of connection device of duplex operation machine.

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孫妮娜,王曉燕.秸稈粉碎還田與整地復(fù)式作業(yè)機(jī)連接裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(2):15-24,87. SUN Ni’na, WANG Xiaoyan. Design and Experiment of Connection Device of Duplex Straw Crushing Returning and Soil Preparation Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):15-24,87.

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  • 收稿日期:2021-08-09
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  • 在線發(fā)布日期: 2021-12-04
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