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基于鯽魚流線的氣送式排種系統(tǒng)分配器仿生設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700702)


Biomimetic Design and Experiment of Distributor of Pneumatic Seeding System Based on Crucian Curve
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    摘要:

    針對(duì)氣流輸送式排種系統(tǒng)分配器工作過(guò)程中存在紊流等現(xiàn)象破壞種子流分配均勻性的問題,以鯽魚流線型曲線為仿生原型,提出了一種分配器仿生設(shè)計(jì)方法。對(duì)鯽魚進(jìn)行三維掃面,獲取點(diǎn)云數(shù)據(jù),利用Matlab軟件擬合得到4條鯽魚流線型曲線,設(shè)計(jì)4種不同結(jié)構(gòu)分配器,同時(shí)采用標(biāo)準(zhǔn)k-ε模型非穩(wěn)態(tài)的Lagrangian耦合算法對(duì)4種仿生結(jié)構(gòu)分配器與原結(jié)構(gòu)分配器進(jìn)行氣固兩相流耦合仿真對(duì)比,得到最優(yōu)結(jié)構(gòu)。采用二次回歸通用旋轉(zhuǎn)組合設(shè)計(jì)試驗(yàn),以播種量和風(fēng)機(jī)頻率作為影響因素,以各行排量一致性變異系數(shù)作為試驗(yàn)指標(biāo),對(duì)最優(yōu)結(jié)構(gòu)分配器開展驗(yàn)證試驗(yàn)。仿真分析結(jié)果表明:根據(jù)前上部曲線設(shè)計(jì)的分配器基本消除紊流現(xiàn)象且壓力損失與各行排量一致性變異系數(shù)最小,確定其為最優(yōu)結(jié)構(gòu)。驗(yàn)證試驗(yàn)結(jié)果表明:優(yōu)化后的分配器各行排量一致性變異系數(shù)不大于3.72%,滿足實(shí)際生產(chǎn)需求,說(shuō)明流線型分配器能夠有效提高排種系統(tǒng)種子分配均勻性。

    Abstract:

    For solving the problem of turbulence and other phenomena destroying the uniformity of seed flow distribution during the working process of the pneumatic seeding system distributor, a bionic design method of the distributor based on the streamlined curve of crucian as a bionic prototype was proposed. The crucian was three-dimensionally scanned to obtain point cloud data, and four crucian streamline curves were fitted by Matlab, and four different structural distributors were designed by the curves. At the same time, the standard k-ε model unsteady Lagrangian coupling algorithm was used to simulate the four types of bionics. The gas-solid coupling simulation comparison between the structure distributor and the original structure distributor was carried out to obtain the optimal structure. The quadratic regression universal rotating combination design test was adopted, the seeding rate and the fan frequency were used as influencing factors, and the coefficient of variation of the discharge consistency of each row was used as the test index to carry out the verification test for the optimal structure distributor. The simulation analysis results showed that the distributor designed by the upper curve of the front basically eliminated turbulence and had the smallest coefficient of variation between the pressure loss and the displacement of each row. It was determined that it was the optimal structure. The verification test results showed that the maximum value of the coefficient of variation of the consistency of each row of the optimized distributor was 3.72%, which was less than the standard requirement and met the actual production demand, indicating that the streamlined distributor can effectively improve the uniformity of seed distribution in the seeding system. It can provide reference for the design and optimization of the distributor for the air conveying type metering system.

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李衍軍,趙金輝,趙佳樂,劉立晶,劉瑞.基于鯽魚流線的氣送式排種系統(tǒng)分配器仿生設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(2):80-87. LI Yanjun, ZHAO Jinhui, ZHAO Jiale, LIU Lijing, LIU Rui. Biomimetic Design and Experiment of Distributor of Pneumatic Seeding System Based on Crucian Curve[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):80-87.

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  • 收稿日期:2021-03-09
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  • 在線發(fā)布日期: 2021-04-10
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