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玉米播種機(jī)滴灌帶淺埋鋪設(shè)裝置設(shè)計(jì)與試驗(yàn)
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山東省農(nóng)機(jī)裝備研發(fā)創(chuàng)新計(jì)劃項(xiàng)目(2018YF007)、國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700703-03)和山東省農(nóng)業(yè)重大應(yīng)用技術(shù)創(chuàng)新項(xiàng)目(SD2019NJ005)


Design and Experiment of Shallow Buried Laying Device for Drip Irrigation Belt of Corn Seeder
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    摘要:

    為解決在滴灌帶淺埋鋪設(shè)過程中,當(dāng)機(jī)具緊急停車時(shí)滴灌帶易產(chǎn)生松弛擁堵等現(xiàn)象,以及鋪設(shè)裝置對(duì)地形適應(yīng)能力差等問題,設(shè)計(jì)了一種適用于玉米播種機(jī)且具備自動(dòng)鎖緊功能的滴灌帶淺埋鋪設(shè)裝置。闡述了該滴灌帶淺埋鋪設(shè)裝置的基本結(jié)構(gòu)和工作原理,并對(duì)關(guān)鍵部件進(jìn)行了理論分析與設(shè)計(jì)。對(duì)滴灌帶卷盤轉(zhuǎn)軸進(jìn)行模態(tài)分析表明,該軸在正常作業(yè)時(shí)不會(huì)產(chǎn)生共振現(xiàn)象,并確定了滴灌帶輸送與自動(dòng)鎖緊裝置、仿形裝置和開溝鋪設(shè)裝置的關(guān)鍵結(jié)構(gòu)和工作參數(shù)。依據(jù)玉米寬窄行種植模式要求,將滴灌帶鋪設(shè)裝置集成在玉米播種機(jī)上并進(jìn)行田間試驗(yàn)。結(jié)果表明:當(dāng)機(jī)組作業(yè)速度為4~6km/h時(shí),滴灌帶輸送順暢,鋪設(shè)深度合格率為93.0%,鋪設(shè)深度變異系數(shù)為22.3%,覆土量為619.5g,能夠滿足滴灌帶淺埋鋪設(shè)的要求,當(dāng)機(jī)組緊急停車時(shí),滴灌帶鋪設(shè)自動(dòng)鎖緊裝置及時(shí)鎖緊,有效防止了滴灌帶的松弛、擁堵現(xiàn)象。

    Abstract:

    In the process of laying drip irrigation belt, it is prone to appear relaxation and congestion of the belt when the seeder stops in an emergency, and the laying device has poor adaptability to field surface. In order to solve the problems, a shallow buried laying device for drip irrigation belt with automatic locking function was designed, which was suitable for corn seeder. The device can lock the drip irrigation belt coil in time when the seeder was shut down in an emergency, and prevent the phenomenon of drip irrigation belt winding and accumulation effectively. And it can realize shallow buried laying by copying and ensure the depth consistency of drip irrigation belt. The shaft did not appear resonance phenomenon under the normal operation condition through the modal analysis of the reel shaft of drip irrigation belt. The theoretical analysis and calculation of hydraulic brake device was carried out, and the key factors affecting the overflow amount of drip irrigation belt were determined. The working parameters of the parallel four-bar mechanism and the spring were designed, and the terrain adaptability can be improved through the joint operation with the copying wheel. The designed leveling shovel can compress and reshape the shape of the ditch bottom opened by the double disc ditch opener, providing a superior ditch bottom environment for shallow buried drip irrigation. Field experiments showed that when the forward speed of seeder was 4~6km/h, the qualified rate of the depth laid by the shallow-buried laying device was 93.0%, the variation coefficient of laying depth was 22.3%, and the amount of covering soil was 619.5g. In the process of operation, drip irrigation belt transportation was smooth. When the tractor stopped in an emergency, the automatic locking device of drip irrigation belt transportation can be braked in time to eliminate the accumulation and winding phenomenon of drip irrigation belt.

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刁培松,趙殿報(bào),姚文燕,逄煥曉,王文君,姜超.玉米播種機(jī)滴灌帶淺埋鋪設(shè)裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(2):88-97. DIAO Peisong, ZHAO Dianbao, YAO Wenyan, PANG Huanxiao, WANG Wenjun, JIANG Chao. Design and Experiment of Shallow Buried Laying Device for Drip Irrigation Belt of Corn Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):88-97.

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  • 收稿日期:2021-09-03
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  • 在線發(fā)布日期: 2021-10-10
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