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噴桿式噴霧機(jī)水平折疊噴桿設(shè)計(jì)與試驗(yàn)
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財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)項(xiàng)目(CARS-09-P23)


Design and Test of Horizontal Folding Spray Boom of Sprayer
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    摘要:

    針對(duì)噴桿式噴霧機(jī)在農(nóng)作物生長(zhǎng)中后期進(jìn)行施藥作業(yè)時(shí)需加裝吊噴桿、分禾器等施藥輔助裝置,而加裝后立式折疊噴桿易產(chǎn)生干涉,甚至無(wú)法折疊等問(wèn)題,設(shè)計(jì)一種基于3WF-1000型噴桿式噴霧機(jī)的寬幅水平折疊噴桿。采用解析法與遺傳算法對(duì)噴桿水平展開(kāi)機(jī)構(gòu)及噴桿展開(kāi)角速度進(jìn)行優(yōu)化設(shè)計(jì),實(shí)現(xiàn)噴桿水平展開(kāi)與折疊動(dòng)作的流暢、平穩(wěn);提出一種噴桿偏心圓錐鉸鏈調(diào)平方法,結(jié)合圓錐形鉸鏈銷(xiāo)角度調(diào)節(jié)以及上、下配合錐面摩擦力矩作用,噴桿調(diào)節(jié)角可達(dá)6.5°;通過(guò)力學(xué)分析確定噴桿避障與防回彈機(jī)構(gòu)壓簧壓力范圍及離合器結(jié)構(gòu)參數(shù);建立動(dòng)力學(xué)傳遞函數(shù)數(shù)學(xué)模型,優(yōu)選彈簧擺式懸架彈簧剛度為1500N/m與阻尼板阻尼系數(shù)為3500N·s/m。對(duì)噴桿及其關(guān)鍵部件進(jìn)行靜力學(xué)特性和運(yùn)動(dòng)學(xué)仿真,結(jié)果表明所設(shè)計(jì)噴桿結(jié)構(gòu)參數(shù)合理,穩(wěn)定性和展開(kāi)流暢性均滿(mǎn)足設(shè)計(jì)要求。場(chǎng)地試驗(yàn)表明,所設(shè)計(jì)的水平折疊式噴桿展開(kāi)過(guò)程穩(wěn)定無(wú)卡滯,偏心圓錐鉸鏈調(diào)平機(jī)構(gòu)可有效校正噴桿下垂,田間試驗(yàn)中,霧滴平均沉積度為27.1 個(gè)/cm2、沿噴桿方向噴霧分布變異系數(shù)為5.1%。

    Abstract:

    Aiming to solve the problem that the spray boom sprayer needs to be installed with auxiliary devices such as grain distributor when it is used to apply pesticide in the middle and later period of crop growth, and vertical folding sprayer is easy to cause interference, a wide horizontal folding spray boom based on 3WF-1000 spray boom sprayer was designed. The horizontal deployment mechanism and the angular velocity of the spray boom were optimized by using analytic method and genetic algorithm to realize the smooth horizontal deployment and folding movement. A method to adjust the spray boom by the eccentric conical hinge was presented. The angle of spray boom can reach 6.5° by adjusting the angle of the conical hinge pin and the friction torque of the match surfaces. The pressure range of the spring press and the structural parameters of the clutch were determined by mechanical analysis. The dynamic transfer function mathematical model was established, and the adaptive suspension spring stiffness coefficient was 1500N/m and the damping coefficient of the damping plate was 3500N·s/m. The static and dynamic characteristics of the spray boom and its key components were simulated. The results of the static and kinematic simulation of the spray boom showed that the structure parameters of the spray boom were reasonable, and the stability and deployment fluency met the design requirements. Ground test showed that the deployment process of the horizontal foldable spray boom was stable and had no stagnation, and the eccentric conical leveling mechanism can correct the tilt of the spray boom effectively. In the field test, the average degree of droplet deposition was 27.1/cm2, and the variation coefficient of spray distribution along the direction of spray boom was 5.1%.

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孫文峰,何躍,付天鵬,王進(jìn),盧佳琪,常晉愷.噴桿式噴霧機(jī)水平折疊噴桿設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(2):116-127,194. SUN Wenfeng, HE Yue, FU Tianpeng, WANG Jin, LU Jiaqi, CHANG Jinkai. Design and Test of Horizontal Folding Spray Boom of Sprayer[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):116-127,194.

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  • 收稿日期:2021-11-20
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  • 在線(xiàn)發(fā)布日期: 2022-01-07
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