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不同工況下Y型網(wǎng)式過濾器流場數(shù)值模擬分析
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國家自然科學基金項目(51769009)和中央高?;究蒲袠I(yè)務費專項資金項目(2019CDPZH-10)


Numerical Simulation Analysis of Flow Field of Y-screen Filter under Different Working Conditions
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    摘要:

    為探究網(wǎng)式過濾器的水力性能,充分了解網(wǎng)式過濾器內(nèi)部最初流場、濾芯網(wǎng)面流量分布情況,應用計算流體動力學方法對網(wǎng)式過濾器3種入口流速(0.5、1.5、2.5m/s)以及3種濾網(wǎng)目數(shù)(60、80、100目)對過濾器流場進行數(shù)值模擬。通過試驗對模擬結(jié)果的可靠性進行驗證,結(jié)果表明:過濾器的水頭損失集中在出口側(cè)濾芯上,該部分水頭損失占總損失的87%;水流在腔體內(nèi)可分為出口側(cè)加速區(qū)、出口側(cè)減速區(qū)、堵頭回流區(qū)和漩渦區(qū)4部分;濾網(wǎng)面流量分布嚴重不均,高流量區(qū)域主要分布在出口側(cè),入口流速由0.5m/s增至2.5m/s過程中,網(wǎng)面最大與最小流量均相差3.3倍,濾網(wǎng)目數(shù)為60、80、100目時,網(wǎng)面最大與最小流量相差3.3、3.1、2.3倍,且濾網(wǎng)目數(shù)增至100目時,最大與最小流量位置向兩側(cè)偏移;堵頭處死水區(qū)壓力大、流速低,泥沙易于沉淀,建議擴大堵頭容積以承接更多的泥沙;可以考慮增大腔體體積、改變腔體角度、在入口處設置導流片,從而改善流場分布;建議在濾網(wǎng)上增加環(huán)狀片體,改善網(wǎng)面流量分布,從而提高過濾器的使用壽命以及過濾效率。

    Abstract:

    In order to explore the hydraulic performance of the screen filter, the initial flow field inside the screen filter and the flow distribution on the mesh surface of the filter element were fully understood. Computational fluid dynamics method was used at three entrance velocities (0.5m/s, 1.5m/s and 2.5m/s)and three kinds of mesh numbers (60meshes, 80meshes and 100 meshes) for numerical simulation, and the screen filter head loss was analyzed. The head loss of the filter was concentrated on the outlet core, which accounted for 87% of the total loss, and increased with the improvement of mesh number of filter screen. Stream flowed to the lateral acceleration area inside the cavity can be divided into export, export side deceleration zone, plug circumfluence area and vortex area four parts. The maximum velocity in the cavity was located at the end of the accelerating zone on the outlet side, and the difference between the maximum velocity and the inlet velocity was 2.4 times. The mesh number of filter screen did not affect the distribution of internal velocity field. The flow distribution on the screen surface was seriously uneven. The high-flow area was mainly distributed on the outlet side, and the area of the high-flow area was positively correlated with the inlet velocity and filtration accuracy. It was suggested to block the area with the highest and lowest flow on the net surface, so that the flow distribution on the net surface can become even, and thus improve the filtration efficiency. When the inlet velocity was increased from 0.5m/s to 2.5m/s, the difference between the maximum and minimum flow was 3.3 times. When the mesh number of filter screen was increased from 60 meshes to 100 meshes, the difference between the maximum and minimum flow rate was 3.3, 3.1 and 2.3 times, the maximum flow rate was shifted outward, and the minimum flow rate was shifted inward. The pressure field in the cavity was step-down with the vortex area as the center. The distribution law of pressure field did not change with inlet velocity and mesh number, but the pressure field was positively correlated with the two variables. In order to reduce the impact force of water flow on the filter screen, annular plates can be added on the surface of the filter screen to form a stagnant water area so as to reduce the impact of water flow on the outlet side of the filter screen. The dead water area in the plug had high pressure, low flow rate, and sediment was easy to precipitate. It was suggested to expand and optimize the plug volume to undertake more sediment. The research result can further reveal the changing rule of the flow field inside the screen filter, and explore the mesh flow distribution of the filter, so as to provide a reference for the structure optimization of the filter.

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喻黎明,劉凱碩,韓棟,仵峰,李娜,崔寧博.不同工況下Y型網(wǎng)式過濾器流場數(shù)值模擬分析[J].農(nóng)業(yè)機械學報,2022,53(2):346-354. YU Liming, LIU Kaishuo, HAN Dong, WU Feng, LI Na, CUI Ningbo. Numerical Simulation Analysis of Flow Field of Y-screen Filter under Different Working Conditions[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):346-354.

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  • 收稿日期:2021-01-07
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  • 在線發(fā)布日期: 2021-03-01
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