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基于EDEM-RecurDyn的指夾式取苗爪仿真優(yōu)化與試驗
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江蘇省現(xiàn)代農(nóng)業(yè)裝備與技術(shù)示范推廣項目(NJ2021-08)和國家重點研發(fā)計劃項目(2018YFB1308703)


Simulation Optimization and Experiment of Finger-clamping Seedling Picking Claw Based on EDEM-RecurDyn
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    摘要:

    為了實現(xiàn)自動移栽機(jī)高效、高質(zhì)量取苗,提出整排取苗、同時投苗的工作方式。以指夾式取苗爪為研究對象,闡述了取苗爪的結(jié)構(gòu)組成及工作原理。建立了取苗爪的運(yùn)動數(shù)學(xué)模型,結(jié)合缽體力學(xué)特性及根系分布特點,對組成取苗爪的各構(gòu)件進(jìn)行尺寸參數(shù)優(yōu)選,并在RecurDyn中建立其虛擬樣機(jī)模型。通過試驗進(jìn)行缽體力學(xué)性能測量,對試驗所得數(shù)據(jù)進(jìn)行處理,得出缽體物理特性參數(shù),進(jìn)而在EDEM中建立缽體顆粒模型。通過EDEM-RecurDyn耦合仿真取苗爪插入、夾取、提離過程。分析取苗爪插入缽體苗深度、開始夾苗深度對取苗時缽體的影響,仿真優(yōu)化得到當(dāng)取苗爪插入缽體深度Id=34mm,插入缽體平均速度Iv=280mm/s,開始夾苗深度Ci=4mm,夾苗平均速度Cv=250mm/s時,可以獲得較好的缽體完整性。在16、20、24次/min的取苗速率下進(jìn)行取苗爪取投苗試驗,結(jié)果表明,所設(shè)計的指夾式取苗爪取苗成功率均在96%以上,缽體破碎率小于1%,具有良好的取苗、投苗效果,在取苗作業(yè)中可以保持良好的缽體完整性。

    Abstract:

    In order to achieve efficient and high-quality seedling picking by the automatic transplanter, one working method of picking seedlings in a row and throwing them at the same time was proposed. Taking the finger-clamping seedling picking claw as the research object, the structure and working principle of seedling picking claw were expounded. A mathematical model of the seeding picking claw movement was established, combined with the mechanical characteristics of the pot and the root distribution characteristics, the size parameters of the various structural parts that made up the claws were optimized, and the virtual prototype model was established in RecurDyn. The mechanical properties of the bowl were tested through experiments, the data obtained from the experiment were processed, and the physical characteristic parameters of the particles were obtained, and then the bowl particle model was established in EDEM. Through EDEM-RecurDyn coupling to simulate the process of inserting, clamping and lifting the seedling picking claws. The influence of claws insertion depth and initial clamping depth on the effect of bowl while picking was analyzed. Simulation optimization showed that when the insertion depth of the seedling claw Id=34mm, the average insertion velocity Iv=280mm/s, the initial clamping depth Ci=4mm, and the average clamping velocity Cv=250mm/s, a better pot body integrity can be obtained. At 16 times/min, 20 times/min, 24 times/min, the claw picking test was carried out. The test showed that the finger-clamp claw picking success rate was above 96%, the pot body fragmentation rate was less than 1%, which had a good effect of picking and putting seedlings, which can maintain a good pot body integrity during seedling picking operations.

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胡建平,潘杰,陳凡,岳仁才,姚夢嬌,李靜.基于EDEM-RecurDyn的指夾式取苗爪仿真優(yōu)化與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(5):75-85,301. HU Jianping, PAN Jie, CHEN Fan, YUE Rencai, YAO Mengjiao, LI Jing. Simulation Optimization and Experiment of Finger-clamping Seedling Picking Claw Based on EDEM-RecurDyn[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(5):75-85,301.

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  • 收稿日期:2021-06-04
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  • 在線發(fā)布日期: 2022-05-10
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