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手持式名優(yōu)茶嫩梢采摘機(jī)械手設(shè)計(jì)與試驗(yàn)優(yōu)化
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國(guó)家自然科學(xué)基金項(xiàng)目(51975537)和浙江省基礎(chǔ)公益研究計(jì)劃項(xiàng)目(LGN18E050002)


Design and Experimental Optimization of Hand-held Manipulator for Picking Famous Tea Shoot
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    摘要:

    針對(duì)名優(yōu)茶機(jī)械化采摘難的問(wèn)題,根據(jù)茶葉采摘農(nóng)藝要求和手工采摘?jiǎng)幼鞯姆治?,設(shè)計(jì)了一種手持式名優(yōu)茶嫩梢采摘機(jī)械手,模擬人手指夾住茶葉并通過(guò)提拉進(jìn)行采摘。通過(guò)采摘機(jī)械手的運(yùn)動(dòng)分析,得到了影響采摘效率的因素磁鋼距離、主動(dòng)手指角速度和主動(dòng)手指轉(zhuǎn)角的參數(shù)變動(dòng)范圍。采用Box-Behnken響應(yīng)面分析方法,研究影響因素對(duì)采摘成功率的交互影響,以采摘成功率為響應(yīng)值建立二次回歸模型,各因素對(duì)采摘成功率的影響顯著性主次排序?yàn)椋褐鲃?dòng)手指角速度、磁鋼距離、主動(dòng)手指轉(zhuǎn)角;運(yùn)用Design-Expert 11.0軟件的優(yōu)化模塊,以采摘成功率為優(yōu)化目標(biāo)對(duì)各因素進(jìn)行優(yōu)化,得到優(yōu)化參數(shù)為:磁鋼距離40.04mm、主動(dòng)手指轉(zhuǎn)角153.0°、主動(dòng)手指角速度3.38rad/s。以優(yōu)化后的參數(shù)進(jìn)行采摘試驗(yàn),結(jié)果表明采摘成功率為74.3%,3次采摘平均速度為25.2個(gè)/min,試驗(yàn)值與預(yù)測(cè)值的相對(duì)誤差小于5%,優(yōu)化模型結(jié)果可靠。

    Abstract:

    In response to the difficulty of mechanical picking of famous tea, a hand-held famous tea shoot picking manipulator was designed based on the analysis of the agronomic requirements of tea picking and manual picking movements. The kinematic model of the picking manipulator was used to obtain the parameter range of magnet distance, active finger angular velocity and active finger turning angle, which were factors affecting the picking efficiency. The Box-Behnken response surface analysis method was used to investigate the interactive effect of the influencing factors on the picking success rate. A quadratic regression model was established with the picking success rate as the response value. The significance ranking of the influencing factors on the picking success rate was active finger angular velocity, magnet distance and active finger angle.The optimization module of Design-Expert 11.0 software was used to optimize the factors with the maximum picking success rate as the optimization objective, and the optimization results were obtained as follows: magnet distance was 40.04mm, active finger rotation angle was 153.0° and active finger angular velocity was 3.38rad/s. The picking experiment of famous tea was carried out with the optimized parameters, and the results showed that the picking success rate was 74.3%, the average speed of three picking was 25.2 pieces/min, the relative error between the test value and the predicted value was less than 5%, and the optimized model results were reliable.

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賈江鳴,葉玉澤,程培林,朱贏鵬,傅霞萍,陳建能.手持式名優(yōu)茶嫩梢采摘機(jī)械手設(shè)計(jì)與試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(5):86-92. JIA Jiangming, YE Yuze, CHENG Peilin, ZHU Yingpeng, FU Xiaping, CHEN Jianneng. Design and Experimental Optimization of Hand-held Manipulator for Picking Famous Tea Shoot[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(5):86-92.

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  • 收稿日期:2021-06-01
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  • 在線發(fā)布日期: 2022-05-10
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