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軸流式果園噴霧機(jī)風(fēng)送系統(tǒng)優(yōu)化設(shè)計(jì)與試驗(yàn)
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江蘇省農(nóng)業(yè)科技自主創(chuàng)新資金項(xiàng)目(CX(18)1007B02)


Optimized Design and Performance Test of Axial Flow Orchard Sprayer Air Delivery System
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    摘要:

    針對(duì)傳統(tǒng)風(fēng)送式噴霧機(jī)風(fēng)送距離短與藥液浪費(fèi)的問(wèn)題,設(shè)計(jì)一種適用于傳統(tǒng)果園噴霧機(jī)的軸流式風(fēng)送系統(tǒng)。通過(guò)設(shè)置不同風(fēng)筒導(dǎo)葉的安裝角、數(shù)量、長(zhǎng)度和錐形多出口裝置的錐度、出口布局方式,進(jìn)一步引導(dǎo)風(fēng)送系統(tǒng)氣流場(chǎng),并建立相對(duì)應(yīng)的氣流場(chǎng)分布模型。通過(guò)對(duì)比選取風(fēng)送系統(tǒng)的最佳優(yōu)化設(shè)計(jì)方案,并開(kāi)展了驗(yàn)證試驗(yàn)。試驗(yàn)結(jié)果表明,風(fēng)筒導(dǎo)葉參數(shù)對(duì)出口風(fēng)速影響的顯著性由大到小為長(zhǎng)度、安裝角、數(shù)量,錐形多出口裝置出口布局方式對(duì)出口風(fēng)速的提升效果明顯;當(dāng)風(fēng)筒導(dǎo)葉安裝角為10°,數(shù)量為6,長(zhǎng)度為20cm,且錐形多出口裝置錐度為2.25、出口布局為A型時(shí),風(fēng)送系統(tǒng)出口風(fēng)速及均勻性達(dá)到最優(yōu),所建立的模型出口風(fēng)速與試驗(yàn)值相對(duì)誤差為4.66%和變異系數(shù)為3.63%,驗(yàn)證了數(shù)值模擬結(jié)果的可靠性。在此基礎(chǔ)上,通過(guò)噴霧機(jī)外流場(chǎng)試驗(yàn)可得,射流邊界范圍隨著出口直徑和轉(zhuǎn)速的增加而增大,風(fēng)送距離也隨之增大,當(dāng)風(fēng)送距離0~2m,風(fēng)速大于5m/s,衰減幅度明顯,當(dāng)風(fēng)送距離大于2m時(shí),氣流衰減較為平緩,風(fēng)速距離4m處風(fēng)速達(dá)到1.5m/s左右。優(yōu)化后軸流式果園噴霧機(jī)風(fēng)送系統(tǒng)結(jié)構(gòu)合理,氣流均勻性、風(fēng)速、邊界和射程等方面均滿足果園植保機(jī)械需求,研究結(jié)果可為果園噴霧機(jī)風(fēng)送系統(tǒng)優(yōu)化設(shè)計(jì)和風(fēng)送式施藥提供參考。

    Abstract:

    Aiming at the problems of short air delivery distance and chemical waste of traditional air-driven sprayers, an axial-flow air-delivery system suitable for traditional orchard sprayers was designed. By setting the installation angle, quantity, length of different air duct guide vanes, taper and outlet layout of the conical multi-outlet device, the airflow field of the air delivery system was further guided, and the corresponding airflow field distribution model was established. The best optimal design scheme of the air delivery system was selected by comparison, and a verification test was carried out. The research results showed that the influence of the parameters of the fan guide vanes on the outlet wind speed was significant from large to small as the length, installation angle, and quantity. When the angle was 10°, the number was 6, the length was 20cm, the taper of the conical multi-outlet device was 2.25, and the outlet layout was type A, the uniformity and size of the outlet wind speed of the air delivery system were the best. The relative errors was 4.66% and coefficients of variation of the experimental values was 3.63%, which verified the reliability of the numerical simulation results. On this basis, through the external flow field test of the sprayer, it could be seen that the boundary range of the jet was increased with the increase of outlet diameter and rotation speed, and the air delivery distance was also increased. At the wind delivery distance of 0~2m, the wind speed was above 5m/s and the attenuation range was obvious, when the air delivery distance was greater than 2m, the attenuation of the airflow was relatively gentle, and the wind speed at 4m reached about 1.5m/s. After optimization, the air delivery system of the axial-flow orchard sprayer had a reasonable structure, and it could meet the needs of orchard plant protection machinery in terms of wind speed uniformity, size, boundary and range.

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茹煜,陳旭陽(yáng),劉彬,王水金,林明.軸流式果園噴霧機(jī)風(fēng)送系統(tǒng)優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(5):147-157. RU Yu, CHEN Xuyang, LIU Bin, WANG Shuijin, LIN Ming. Optimized Design and Performance Test of Axial Flow Orchard Sprayer Air Delivery System[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(5):147-157.

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  • 收稿日期:2021-11-02
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  • 在線發(fā)布日期: 2022-05-10
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