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顆粒飼料破損離散元仿真參數(shù)標(biāo)定
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中央高?;究蒲袠I(yè)務(wù)費專項資金項目(2662021SCPY004)


Parameters Calibration of Discrete Element Simulation for Pellet Feed Attrition
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    摘要:

    為了探究氣力輸送中顆粒飼料的破損機理,針對當(dāng)前缺乏顆粒飼料準(zhǔn)確破損仿真模型的問題,利用EDEM仿真軟件進(jìn)行顆粒飼料破損離散元仿真參數(shù)標(biāo)定研究。以粒徑為250mm混養(yǎng)成魚顆粒飼料為研究對象,通過基礎(chǔ)試驗測定了顆粒飼料本征參數(shù);通過顆粒飼料休止角試驗、碰撞恢復(fù)系數(shù)標(biāo)定試驗和落料時間,結(jié)合試驗優(yōu)化設(shè)計方法,確定了飼料間的碰撞恢復(fù)系數(shù)、靜摩擦因數(shù)、滾動摩擦因數(shù)為0.58、0.23、0.12,飼料和軟塑料(軟PVC)間的碰撞恢復(fù)系數(shù)、靜摩擦因數(shù)、滾動摩擦因數(shù)為0.69、0.22、0.18;通過顆粒飼料單軸壓縮破碎試驗和仿真試驗,結(jié)合響應(yīng)面優(yōu)化確定了單位面積法向剛度、單位面積切向剛度、臨界法向應(yīng)力、臨界切向應(yīng)力,分別為2.25×109N/m3、8.05×108N/m3、455MPa、305MPa。以確定的參數(shù)進(jìn)行休止角仿真試驗、單軸壓縮仿真試驗,結(jié)果表明,休止角、破碎力、落料時間的仿真值與實測值相對誤差分別為0.35%、1.43%、2.81%;通過自由落料、斜面滑動、斜面滾動試驗對粘結(jié)模型接觸參數(shù)進(jìn)行驗證,結(jié)果表明,粘結(jié)模型接觸參數(shù)設(shè)置合理。

    Abstract:

    The discrete element simulation parameters calibration of pellet feed attrition was carried out by using EDEM simulation software, aiming at the lack of accurate attrition simulation model of pellet feed, so as to explore the damage mechanism of pellet feed in pneumatic conveying. The intrinsic parameters of pellet feed with a particle size of 2.50mm, which was used as the object and served for polyculture adult fish, were determined through basic experiments. The coefficient of restitution, coefficient of static friction and coefficient of rolling friction between feeds were determined to be 0.58, 0.23 and 0.12, respectively, while these three coefficients between feeds and soft plastics (soft PVC, polyvinyl chloride) were 0.69, 0.22 and 0.18, respectively through AoR (angle of repose) test of pellet feed, coefficient of restitution calibration test and discharge time of pellet feed, combined with the experimental optimization design method. The normal stiffness per unit area, shear stiffness per unit area, critical normal stress and critical shear stress were determined by uniaxial compression breakage test and simulation test of pellet feed, combined with response surface optimization, which were 2.25×109N/m3,8.05×108N/m3, 455MPa and 305MPa, respectively. The AoR simulation test and uniaxial compression simulation test were conducted with the determined parameters, whose results showed that the relative errors between the simulated value and the measured value in AoR, breakage force and discharge time were 0.35%, 1.43% and 2.81%, respectively;the contact parameters of the bonding model were verified by tests of free discharge, inclined sliding and inclined rolling, whose results showed that the contact parameters of the bonding model were reasonably set. The model developed could provide a method and theoretical basis for the calibration of discrete element simulation parameters and the study of attrition mechanism of pellet feed.

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牛智有,孔憲銳,沈柏勝,李洪成,耿婕,劉靜.顆粒飼料破損離散元仿真參數(shù)標(biāo)定[J].農(nóng)業(yè)機械學(xué)報,2022,53(7):132-140,207. NIU Zhiyou, KONG Xianrui, SHEN Bosheng, LI Hongcheng, GENG Jie, LIU Jing. Parameters Calibration of Discrete Element Simulation for Pellet Feed Attrition[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):132-140,207.

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  • 收稿日期:2021-07-13
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  • 在線發(fā)布日期: 2022-07-10
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