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丘陵山地胡麻聯(lián)合收獲機(jī)復(fù)式清選系統(tǒng)仿真優(yōu)化與試驗(yàn)
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財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-14-1-28)、甘肅省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(20YF3WA019)、甘肅省科技計(jì)劃重大專項(xiàng)(21ZD4NA022-05)、甘肅農(nóng)業(yè)大學(xué)青年導(dǎo)師扶持基金項(xiàng)目(GAU-QDFC-2021-08)和甘肅省教育廳優(yōu)秀研究生“創(chuàng)新之星”項(xiàng)目(2021CXZX-362)


Simulation Optimization and Experiment on Compound Cleaning System of Hilly Area Flax Combine Harvester
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    摘要:

    針對(duì)丘陵山地胡麻聯(lián)合收獲機(jī)空間布局有限,且收獲后胡麻脫出物性狀差異小、混雜程度大、清選困難等問(wèn)題,為提高丘陵山地胡麻聯(lián)合收獲機(jī)清選效率,探究丘陵山地胡麻聯(lián)合收獲機(jī)復(fù)式清選系統(tǒng)工作機(jī)理,本文以丘陵山地胡麻聯(lián)合收獲機(jī)初選+精選復(fù)式清選系統(tǒng)工作模式為研究對(duì)象,分別建立初選系統(tǒng)、精選系統(tǒng)CFD模型和胡麻脫出物DEM模型,采用CFD-DEM聯(lián)合仿真技術(shù),研究丘陵山地胡麻聯(lián)合收獲機(jī)復(fù)式清選系統(tǒng)最佳工作參數(shù)和脫出物各組分運(yùn)動(dòng)軌跡及空間形態(tài)變化,得出丘陵山地胡麻聯(lián)合收獲機(jī)脫出物分離規(guī)律,并進(jìn)行驗(yàn)證試驗(yàn),校驗(yàn)仿真模型可靠性。CFD-DEM聯(lián)合仿真結(jié)果表明,當(dāng)初選系統(tǒng)入口風(fēng)速為12.4m/s、精選系統(tǒng)離心風(fēng)扇轉(zhuǎn)速為1.154r/min時(shí),機(jī)具清選效果最佳,其中初選系統(tǒng)胡麻籽粒損失率為0.3%,短莖稈排出率71.43%,穎殼排出率69.34%,輕雜排出率65.34%,含雜率39.01%;精選系統(tǒng)胡麻籽粒損失率為0,短莖稈排出率40%,穎殼排出率75%,輕雜排出率100%,含雜率2.56%;初選系統(tǒng)中脫出物進(jìn)入氣流場(chǎng)初始瞬時(shí)發(fā)生速度、位移變化依次為輕雜、穎殼、胡麻籽粒、短莖稈,精選系統(tǒng)中脫出物進(jìn)入氣流場(chǎng)初始瞬時(shí)發(fā)生速度、位移變化依次為穎殼、輕雜、短莖稈、胡麻籽粒。田間試驗(yàn)結(jié)果表明,當(dāng)胡麻籽粒含水率為5.34%時(shí),作業(yè)機(jī)具最佳作業(yè)狀態(tài)下含雜率為3.61%、總損失率1.98%,作業(yè)期間整機(jī)運(yùn)行平穩(wěn),作業(yè)指標(biāo)符合胡麻機(jī)械化收獲標(biāo)準(zhǔn)。試驗(yàn)結(jié)果與仿真結(jié)果高度吻合,驗(yàn)證了模型的可靠性。

    Abstract:

    Aiming at the limited spatial layout of hilly flax combined harvester and the slight difference in flax exfoliate traits after harvesting, the large degree of mixing, and difficulty in the clearing, to improve the cleaning efficiency of hilly mountain flax combined harvester, and explore the working mechanism of hilly flax integrated harvester compound sorting system, the primary selection mode of hilly flax combined harvester+precise compound cleaning system was taken as the research object and the preliminary selection system, the selection system CFD model and the flax extract DEM model were established respectively. CFD-DEM combined simulation technology was used to study the optimal working parameters of the hilly flax integrated harvester compound sorting system and the movement trajectory and spatial morphology of each component of the extractant. The separation law of the extract of hilly area flax combined harvester was obtained, and the verification test was carried out to verify the reliability of the simulation model. The CFD-DEM co-simulation results showed that when the inlet wind speed of the primary cleaning system was 12.4m/s, the seed loss rate of the preceding cleaning system was 0.3%, the short stem discharge rate was 71.43%, the glumes discharge rate was 69.34%, the light impurity discharge rate was 65.34%, and the impurity content rate was 39.01%, and the centrifugal fan speed of the precise cleaning system was 1.154r/min, the seed loss rate of the precise cleaning system was 0, the short stem discharge rate was 40%, the glumes discharge rate was 75%, the light impurity discharge rate was 100%, and the impurity content rate was 2.56%. In the primary system, the initial instantaneous velocity and displacement of the explants entering the airfield change in the order of light impurity, glumes, flax seeds, and short stalks. In the precise system, the initial instantaneous velocity and displacement of the explants entering the airfield were in the order of glume shell, light impurity, short stem, and flax seed. The results showed that when the water content of flax seed was 5.34%, the impurity rate of the machine was 3.61%, and the total loss rate was 1.98%. The whole machine ran smoothly during the operation, and the operation indexes met the standard of mechanized flax harvest. The experimental results agreed well with the simulation results, which verified the model's reliability. The research result can provide some reference for the design and working mechanism research of the cleaning system of flax combine harvester in the hilly area.

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史瑞杰,戴飛,趙武云,劉小龍,王天福,趙一鳴.丘陵山地胡麻聯(lián)合收獲機(jī)復(fù)式清選系統(tǒng)仿真優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(8):93-102. SHI Ruijie, DAI Fei, ZHAO Wuyun, LIU Xiaolong, WANG Tianfu, ZHAO Yiming. Simulation Optimization and Experiment on Compound Cleaning System of Hilly Area Flax Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):93-102.

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  • 收稿日期:2022-03-01
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  • 在線發(fā)布日期: 2022-05-25
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