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液壓機(jī)械無(wú)級(jí)變速器動(dòng)力連續(xù)換段過(guò)程建模與仿真
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國(guó)家自然科學(xué)基金項(xiàng)目(51375145)、河南省高等學(xué)校重點(diǎn)科研項(xiàng)目(16A460016)和拖拉機(jī)動(dòng)力系統(tǒng)國(guó)家重點(diǎn)實(shí)驗(yàn)室開(kāi)放項(xiàng)目(SKT2016014、SKT202100X)


Modeling and Simulation of Continuous Power Shift Process of Hydro-mechanical Continuously Variable Transmission
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    摘要:

    液壓機(jī)械無(wú)級(jí)變速器(HMCVT)通過(guò)換段機(jī)構(gòu)的結(jié)合與分離時(shí)序切換,結(jié)合液壓傳動(dòng)系統(tǒng)的速度調(diào)節(jié),實(shí)現(xiàn)段間切換。傳統(tǒng)的段間切換方法短時(shí)間隔或交叉,容易造成動(dòng)力中斷,影響換段品質(zhì)?;谀持匦拓涇囇b備的HMCVT,本文采用換段機(jī)構(gòu)短時(shí)重疊結(jié)合的方法實(shí)現(xiàn)了動(dòng)力連續(xù)換段,對(duì)動(dòng)力連續(xù)換段過(guò)程的動(dòng)力學(xué)特性進(jìn)行了理論分析,建立了HMCVT動(dòng)力連續(xù)換段過(guò)程的數(shù)學(xué)模型和仿真模型,對(duì)HMCVT動(dòng)力連續(xù)換段過(guò)程進(jìn)行了仿真與分析,并在試驗(yàn)臺(tái)上對(duì)理論研究和仿真結(jié)果進(jìn)行了驗(yàn)證。研究結(jié)果表明,在適當(dāng)排量比調(diào)節(jié)范圍內(nèi),換段機(jī)構(gòu)段間重疊結(jié)合可實(shí)現(xiàn)動(dòng)力連續(xù)換段;將動(dòng)力連續(xù)換段過(guò)程階段劃分為同步調(diào)速、重疊結(jié)合、動(dòng)力切換和快速分離等4個(gè)階段,在動(dòng)力切換階段,HMCVT的傳動(dòng)比為常值,由分匯流機(jī)構(gòu)參數(shù)和機(jī)械變速機(jī)構(gòu)參數(shù)決定,與液壓調(diào)速系統(tǒng)參數(shù)及負(fù)載無(wú)關(guān);在理論換段點(diǎn)動(dòng)力連續(xù)換段時(shí),系統(tǒng)輸出轉(zhuǎn)速基本沒(méi)有波動(dòng);在理論換段點(diǎn)前后進(jìn)行動(dòng)力連續(xù)換段時(shí),系統(tǒng)輸出轉(zhuǎn)速波動(dòng)較大,產(chǎn)生較大換段沖擊,偏離理論換段點(diǎn)越多,波動(dòng)幅度和換段沖擊越大;均實(shí)現(xiàn)了動(dòng)力傳遞連續(xù)無(wú)中斷。

    Abstract:

    Through the state switch of shifting mechanism and combined with speed regulation of hydraulic transmission system, the shift of hydro-mechanical transmission continuously variable transmission (HMCVT) was realized. The traditional method of shift was short intervals or cross, which would easily lead to power interruption and affected the quality. Based on the HMCVT of a heavy truck, the method of short overlap combination between segments was used to achieve continuous power shift. The dynamic analysis of the process of continuous power shift was studied in theory. The mathematical and simulation models of the process of continuous power shift were built. The process of continuous power shift were analyzed by simulation. The result of theoretical research and simulation were verified on the test bench. The research results showed that within the appropriate range of displacement ratio, the short overlap combination between the segments of the shifting mechanism can realize the continuous shifting of power. The power continuous switching process was divided into four stages: synchronous speed regulation, overlapping combination, power switching and rapid separation; in the power switching stage, the transmission ratio of the HMCVT was constant, which was determined by the parameters of the subconvergence mechanism and the mechanical transmission mechanism, and it had nothing to do with the parameters of the hydraulic transmission system and the load; at the theoretical shift displacement ratio, the output speed of the HMCVT basically did not fluctuate; before or after the theoretical shift displacement ratio, the output speed of the HMCVT fluctuated greatly, resulting in a large shifting impact,the more the deviation from the theoretical switching point was, the greater the fluctuation range and switching impact were; in all three cases, the system power was continuously transmitted without interruption.

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郭占正,徐立友,孫冬梅,張帥.液壓機(jī)械無(wú)級(jí)變速器動(dòng)力連續(xù)換段過(guò)程建模與仿真[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(8):435-442. GUO Zhanzheng, XU Liyou, SUN Dongmei, ZHANG Shuai. Modeling and Simulation of Continuous Power Shift Process of Hydro-mechanical Continuously Variable Transmission[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):435-442.

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  • 收稿日期:2022-02-10
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  • 在線發(fā)布日期: 2022-06-02
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