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懸掛式割草機(jī)折疊機(jī)構(gòu)優(yōu)化與液壓仿形系統(tǒng)研究
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工信部2020年苜蓿智能收獲成套裝備項(xiàng)目(TC200H02G)


Optimal Design and Experiment of Folding Mechanism and Hydraulic Profiling System of Hanging Mower
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    摘要:

    為了增強(qiáng)割草機(jī)在復(fù)雜地形條件下的作業(yè)能力,開展了割草機(jī)折疊機(jī)構(gòu)優(yōu)化與液壓仿形系統(tǒng)研究,使折疊機(jī)構(gòu)具備±30°的擺動范圍,液壓仿形系統(tǒng)可順利通過250mm的凸起路面。通過對折疊機(jī)構(gòu)不同工況的姿態(tài)分析以及運(yùn)動學(xué)、有限元分析,試制出適用于幅寬3.2m割草機(jī)的折疊機(jī)構(gòu),通過野外試驗(yàn)驗(yàn)證了折疊機(jī)構(gòu)具備±30°的擺動范圍。研制液壓仿形系統(tǒng),解決折疊機(jī)構(gòu)剛性連接的問題,通過ADAMS-AMESim聯(lián)合仿真技術(shù)驗(yàn)證液壓仿形方案的可行性,結(jié)果表明液壓仿形系統(tǒng)通過250mm波形路面過程中,蓄能器氣囊體積變化范圍為0.4~0.7L,切割器接地壓力變化范圍為1700~2500N。將試制的仿形系統(tǒng)搭載在折疊機(jī)構(gòu)上,在安徽省蕪湖市三山區(qū)進(jìn)行田間試驗(yàn),結(jié)果表明:樣機(jī)能順利完成割草機(jī)折疊動作,滿足各種工況下的力學(xué)和強(qiáng)度要求;切割器具備了±30°以內(nèi)的擺動范圍;搭載仿形系統(tǒng)的試驗(yàn)樣機(jī)可以順利通過250mm高度的波形凸起路面,提高了割草機(jī)在丘陵山區(qū)作業(yè)的地形適應(yīng)能力,可為懸掛式割草機(jī)折疊機(jī)構(gòu)的設(shè)計(jì)、割草機(jī)接地仿形技術(shù)提供參考。

    Abstract:

    In order to solve the problem of forage harvesting in hilly and mountainous areas, the folding mechanism of the hanging large-width lawn mower was optimized, the operation ability of the lawn mower under complex terrain conditions was enhanced, and the operation efficiency of the lawn mower was improved. In order to expand the swing angle range of the folding mechanism, the size requirements of each component were analyzed and calculated under the condition that the folding mechanism can achieve positive and negative swing of 30°. The ADAMS simulation software calculation showed that the maximum pulling force of the hydraulic cylinder of the folding mechanism was 51600N. It was calculated that the maximum stress value of the rotating arm was 216.67MPa, and according to the theoretical calculation results, a folding mechanism suitable for a 3.2m wide lawn mower was trialproduced. Folding mechanism, a matching hydraulic profiling system was developed, the profiling system adopted the method of providing auxiliary oil source for the lifting hydraulic cylinder, and was connected to the accumulator through a check valve and a stop valve at the oil inlet of the hydraulic cylinder. The initial volume of the accumulator was 2.0L, and the pre-charge pressure was 7.0MPa. The ADAMS-AMESim co-simulation technology was used to simulate and analyze the folding mechanism and the profiling system. The volume variation range of the airbag of the cutter was 0.4~0.7L, and the variation range of the ground pressure of the cutter was 1700~2500N. Finally, the trial-produced profiling system was mounted on the folding mechanism, and a field test was carried out in Sanshan District, Wuhu City, Anhui Province. The results showed that the prototype can successfully complete the folding action of the lawn mower and meet the mechanical and strength requirements under various working conditions. The mower had a swing range of ±30°;the test prototype equipped with the profiling system can smoothly pass through the 250mm high wave convex road, which improved the terrain adaptability of the lawn mower in hilly and mountainous areas, and can be used for hanging mowers. It provided a reference for the design of the lawn mower folding mechanism and the grounding profiling technology of the lawn mower.

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祝露,尤泳,王德成,張楠,馬偉,劉照啟.懸掛式割草機(jī)折疊機(jī)構(gòu)優(yōu)化與液壓仿形系統(tǒng)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(9):122-130. ZHU Lu, YOU Yong, WANG Decheng, ZHANG Nan, MA Wei, LIU Zhaoqi. Optimal Design and Experiment of Folding Mechanism and Hydraulic Profiling System of Hanging Mower[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):122-130.

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  • 收稿日期:2022-04-06
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  • 在線發(fā)布日期: 2022-09-10
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