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Y型網(wǎng)式過濾器多目標優(yōu)化正交試驗
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國家自然科學基金項目(51769009、52269011)


Multi-objection Optimization Orthogonal Test of Y-type Screen Filter
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    摘要:

    為了提高Y型網(wǎng)式過濾器水力性能和抗堵塞性能,以出口與筒體間夾角、入口縮小比、導流片高度和導流片圓心角為試驗因素,采用CFD-DEM耦合和物理試驗相結合的方法對過濾器內(nèi)部的過濾過程進行探究。通過系列數(shù)值模擬正交試驗結果的極差分析探索各因素對水頭損失、中速過流量區(qū)域面積占比、顆粒分布相對標準偏差及攔截率4個指標影響的敏感度,結果表明:中、高速過流量區(qū)域均集中在出口側,當出口與筒體間夾角越小時,出口截面積與其呈正相關,且對應中速過流區(qū)面積越大,水力性能越好。顆粒集中通過區(qū)域與中速過流量區(qū)域相對應,入口縮小比的增大使顆粒分布越均勻,抗堵塞性能越好。結構優(yōu)化參數(shù)組合為:出口與筒體間夾角35°、入口縮小比22/26、導流片高度10mm、導流片圓心角90°,其中夾角對綜合指標影響最為顯著,是結構設計的關鍵參數(shù)。與改進前相比,水頭損失減小了36.6%,相對標準偏差減小了43.26%,攔截率提高了3.93個百分點,中速過流量區(qū)域面積占比增加了15.77個百分點,表明了優(yōu)化方案的有效性。研究結果可為網(wǎng)式過濾器的優(yōu)化設計提供參考。

    Abstract:

    In order to improve the hydraulic performance and anti-clogging performance of Y-type screen filter, taking the angle between outlet and cylinder, the inlet reduction ratio, the height of guide vane and the center angle of guide vane as experimental factors, the filtration process inside the filter was studied by the method of CFD-DEM coupling and physical test. Through the range analysis of a series of numerical simulation orthogonal test results, the sensitivity of various factors to water head loss, area proportion of medium speed flow area, relative standard deviation of particle distribution and interception rate was explored. The results showed that the medium and high speed flow areas were concentrated on the exit side, and the exit cross-sectional area was positively correlated with it when the angle between the outlet and the cylinder was small, and the larger the corresponding medium-speed flow area was, the better the hydraulic performance was. The concentration of particles through the region corresponds to the medium-speed flow area, and the increase of the inlet reduction ratio made the more uniform particle distribution, the better the anti-clogging performance can be. The combination of structural optimization parameters was as follows: the angle between outlet and cylinder was 35°, the inlet reduction ratio was 22/26, the height of guide vane was 10mm, and the center angle of guide vane was 90°. Among them, the included angle had the most significant influence on the comprehensive index, which was the key parameter of structural design. Compared with that before improvement, the head loss was reduced by 36.6%, the relative standard deviation was reduced by 43.26%, the interception rate was increased by 3.93 percentage points, and the area proportion of medium-speed flow area was increased by 15.77 percentage points, which showed the effectiveness of the optimization scheme. The research results can provide some reference for the optimal design of screen filter.

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喻黎明,曹東亮,李久霖,李娜,韓棟,邵社剛. Y型網(wǎng)式過濾器多目標優(yōu)化正交試驗[J].農(nóng)業(yè)機械學報,2022,53(9):322-333. YU Liming, CAO Dongliang, LI Jiulin, LI Na, HAN Dong, SHAO Shegang. Multi-objection Optimization Orthogonal Test of Y-type Screen Filter[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):322-333.

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  • 收稿日期:2021-09-16
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  • 在線發(fā)布日期: 2022-09-10
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