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農(nóng)用軸流風(fēng)機(jī)集流器參數(shù)數(shù)值模擬優(yōu)化研究
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國(guó)家自然科學(xué)基金區(qū)域創(chuàng)新發(fā)展聯(lián)合基金項(xiàng)目(U20A2020)、國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFF0213604)和財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS36)


Numerical Simulation on Parameter Optimization of Agricultural Axial Flow Fan Collector
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    摘要:

    集流器是軸流風(fēng)機(jī)的主要部件之一,對(duì)軸流風(fēng)機(jī)運(yùn)行性能產(chǎn)生較大的影響。為此,針對(duì)農(nóng)用軸流風(fēng)機(jī)集流器普遍存在結(jié)構(gòu)設(shè)計(jì)不合理、能耗高、風(fēng)量損失多的問(wèn)題,以典型的24英寸負(fù)壓玻璃鋼風(fēng)機(jī)為研究對(duì)象,采用風(fēng)室試驗(yàn)、逆向建模和CFD數(shù)值模擬相結(jié)合的方式,依托單因素分析和響應(yīng)面分析的方法,研究集流器的進(jìn)口段長(zhǎng)度L、圓角半徑R、出口直徑D對(duì)風(fēng)機(jī)性能和流場(chǎng)的影響。結(jié)果表明:對(duì)集流器參數(shù)進(jìn)行無(wú)量綱處理后,集流器各參數(shù)適宜的取值區(qū)間為:1.00≤EL≤1.46、2.95≤ER≤3.22、0.9898≤ED≤0.9971;經(jīng)過(guò)響應(yīng)面模型得出各影響因素對(duì)風(fēng)機(jī)性能的影響,當(dāng)L=149.27mm、R=321.68mm、D=678.00mm時(shí)風(fēng)機(jī)性能較優(yōu)。經(jīng)數(shù)值模擬驗(yàn)證,相比原型風(fēng)機(jī),優(yōu)化后通風(fēng)量Q提高5.86%,能效比N提高6.79%,此時(shí)通風(fēng)量Q為9900.54m3/h,能效比N為20.03m3/(h·W)。本研究為此類農(nóng)用軸流風(fēng)機(jī)集流器提高通風(fēng)量及能效比提供了參數(shù)優(yōu)化方法。

    Abstract:

    The collector is one of the main components of the axial flow fan, which has a great influence on the fan performance. However, the problems of unreasonable structure design, high energy consumption and air volume loss are common in the collectors of agricultural axial flow fans. Effects of the inlet length (L), fillet radius (R), and the outlet diameter (D) of the collector on the fan performance and flow field were studied, taking a typical 24 inch negative pressure FRP axial flow fan as the research object, using wind tunnel tests and CFD simulations. Besides, single factor analysis and response surface analysis were used in this process. The results showed that the suitable ranges of the dimensionless parameters of the collector were 1.00≤EL≤1.46, 2.95≤ER≤3.22, 0.9898≤ED≤0.9971. The effects of each influencing factor on the performance of the fan were obtained through the response surface model. When L=149.27mm, R=321.68mm, and D=678.00mm, the fan performance can be achieved better, the optimized Q was increased by 7.58% and N was increased by 8.07% compared with the prototype fan, the Q=10.06145m3/h, N=20.24m3/(h·W). The numerical simulation indicated that the optimized Q was increased by 5.86% and N was increased by 6.79% compared with the prototype fan, the Q=9900.54m3/h, N=20.03m3/(h·W). The optimized collector can significantly increase the positive vortex value in agricultural axial fan shroud,the maximum positive vortex of the leaf top clearance was 2197.21s-1, and its distribution area was increased in agricultural axial fan hub and shroud. The research result can provide a parameter optimization method to improve the airflow and energy efficiency ratio for agricultural axial fan collectors.

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丁濤,邱綿靖,劉志偉,李松,施正香.農(nóng)用軸流風(fēng)機(jī)集流器參數(shù)數(shù)值模擬優(yōu)化研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(9):342-353. DING Tao, QIU Mianjing, LIU Zhiwei, LI Song, SHI Zhengxiang. Numerical Simulation on Parameter Optimization of Agricultural Axial Flow Fan Collector[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):342-353.

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  • 收稿日期:2022-04-10
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  • 在線發(fā)布日期: 2022-09-10
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