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考慮隨機(jī)載荷自適應(yīng)補(bǔ)償?shù)腜ST換擋策略與硬件在環(huán)試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700101)


PST Shift Strategy and Hardware in Loop Test Considering Adaptive Compensation of Random Load
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    摘要:

    大功率動(dòng)力換擋拖拉機(jī)作業(yè)環(huán)境復(fù)雜多變,密集布置的擋位和田間載荷波動(dòng)極易導(dǎo)致頻繁隨機(jī)換擋,破壞拖拉機(jī)工況穩(wěn)定性,影響其性能和作業(yè)質(zhì)量。為解決拖拉機(jī)作業(yè)過程中隨機(jī)載荷波動(dòng)引發(fā)的頻繁換擋問題,本文提出一種考慮隨機(jī)載荷自適應(yīng)修正的換擋控制策略。首先,以油門開度、滑轉(zhuǎn)率和車速為換擋參數(shù),制定變速箱理論換擋規(guī)律;然后,引入隨機(jī)載荷變異系數(shù)、油門開度變化量及穩(wěn)態(tài)載荷變化量等3個(gè)修正參數(shù),通過模糊規(guī)則計(jì)算隨機(jī)載荷波動(dòng)下的換擋修正量。同時(shí),結(jié)合收斂型換擋延遲策略,輕負(fù)荷或運(yùn)輸工況采用理論降擋,重負(fù)荷作業(yè)采用自適應(yīng)升擋延遲,載荷波動(dòng)越大,升擋延遲量越大;基于AMESim和Simulink建立了拖拉機(jī)傳動(dòng)系統(tǒng)模型,并搭建了大功率拖拉機(jī)變速箱控制系統(tǒng)硬件在環(huán)仿真平臺(tái),開展了不同作業(yè)工況下的換擋控制仿真驗(yàn)證。結(jié)果表明,所提換擋策略在道路運(yùn)輸工況和犁耕工況下的換擋次數(shù)較傳統(tǒng)換擋策略分別低63.16%、45%,且燃油消耗量分別為0.76、0.47kg,較傳統(tǒng)換擋策略分別低0.51%、1.03%。在保證作業(yè)牽引力的同時(shí),該控制策略可有效抑制隨機(jī)載荷波動(dòng)引發(fā)的頻繁隨機(jī)換擋,同時(shí)兼顧了整車動(dòng)力性和燃油經(jīng)濟(jì)性。

    Abstract:

    Due to the complex and changeable operating environment of the highpower tractor, the densely arranged gears of the power shift transmission (PST) or field random load fluctuations could easily lead to frequent and random shifts, destroying the stability of the working conditions and affecting the performance and operating quality. Therefore, to solve the problem caused by random load fluctuations during tractor operation, a shift strategy by the adaptive correction of random loads was proposed. Firstly, the throttle opening, slip rate and vehicle speed were chosen as the control parameters to calculate the theoretical shift schedule of PST. Then, three correction parameters such as random load variation coefficient, throttle opening change and steadystate load change were introduced to calculate the shift correction under random load fluctuations through fuzzy rules. Combined with the convergent shift delay strategy, the light load or the transportation condition adopted the theoretical downshift law, and the heavy-duty operation adopted the adaptive upshift delay, the larger the load fluctuation was, the larger the upshift delay was. In addition, a high-power tractor hardware-in-the-loop simulation platform for the test of the gearbox control system was designed and developed. The tractor transmission system model based on AMESim and Simulink was used to test the performance of the transmission control system under different operating conditions. The simulation results showed that under road transportation and plowing conditions, the shift times of the proposed shift strategy were 63.16% and 45% lower than that of the traditional shift strategy, respectively, and the fuel consumption of the proposed shift strategy were 0.76kg and 0.47kg, which were 0.51% and 1.03% lower than that of the traditional control strategy, respectively. The strategy could effectively suppress frequent random shifts caused by random load fluctuations and balance the power and fuel economy of the tractor.

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傅生輝,張延安,張穩(wěn),毛恩榮,王光明,杜岳峰.考慮隨機(jī)載荷自適應(yīng)補(bǔ)償?shù)腜ST換擋策略與硬件在環(huán)試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(9):408-416. FU Shenghui, ZHANG Yan’an, ZHANG Wen, MAO Enrong, WANG Guangming, DU Yuefeng. PST Shift Strategy and Hardware in Loop Test Considering Adaptive Compensation of Random Load[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):408-416.

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  • 收稿日期:2021-11-12
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  • 在線發(fā)布日期: 2022-09-10
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