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V/F控制模式下恒壓泵動力源特性研究
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山西省面上基金項目(201901D111300)和晉中市科技重點研發(fā)計劃項目(Y211020)


Dynamic Characteristics of Electro-hydraulic Power Source of Constant Pressure Pump under V/F Control Mode
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    摘要:

    為使液壓動力源在負載多變條件下降低能耗提高效率,實現(xiàn)靈活多變的輸出流量、壓力和功率控制,提出采用變頻V/F控制模式下,控制三相異步電機,驅動恒壓泵作為液壓動力源,實現(xiàn)壓力、流量和功率復合控制的高能效電液動力源。針對變頻啟動慢的問題,在主回路上并聯(lián)可控蓄能器,采用蓄能器輔助啟動。確立了恒壓泵、變頻器、電機各部分的計算模型以及AMESim軟件下的仿真模型和試驗原理。進行了動力源壓力恒壓特性仿真與試驗,結果表明恒壓仿真模型較準確。P-Q試驗表明,利用先導壓力閥控制壓力動態(tài)響應時間不超0.2s,超調不高于15%;流量動態(tài)特性差,利用蓄能器輔助啟動,帶載80MPa轉速達到1500r/min,啟動時間不超0.2s。功率試驗結果表明,高壓小流量和非工作周期壓力卸荷工況,電機轉速由1500r/min降至450r/min,電機功率分別降低70.3%和64.8%;恒壓模式下大排量、低轉速可以使該試驗系統(tǒng)能耗降低約3.8kW。

    Abstract:

    To reduce the energy consumption and improve the energy utilization efficiency of the hydraulic power source system under the condition of changing loads, it can realize flexible and changeable output flow, pressure and power control. A threephase asynchronous motor was controlled under the variable frequency V/F control mode, a constant pressure pump was driven as a hydraulic power source. It was a high-energy electro-hydraulic power source that realized the compound control of pressure, flow and power.In view of the slow start of frequency conversion,a controllable accumulator was connected in parallel with the main circuit to solve the problem of slow start-up characteristics of an AC asynchronous motor. Firstly, the mathematical models of constant pressure pump, frequency converter and motor were established by using mechanical equations. Secondly, the system simulation model was established by AMESim software on this basis. And a test system platform was built, through the test, the constant pressure characteristic simulation was consistent with the test, confirming that the simulation model was accurate. The pressure and flow characteristics of the power source of the constant pressure pump driven by the variable frequency asynchronous motor were further simulated and tested. The accuracy of the simulation model was verified by comparing the pressure characteristic test with the simulation model. Finally, the simulation model was used to find the parameters of the auxiliary control switch accumulator, and three sets of data were determined for simulation analysis and P-Q and energy consumption tests. The P-Q test showed that the dynamic response time of the pressure controlled by the pilot pressure valve was not more than 0.2s, and the overshoot was not more than 15%;the dynamic characteristics of the flow were poor, and the accumulator was used to assist the start. The time did not exceed 0.2s. The energy consumption test showed that under the condition of high pressure and small flow and non-duty cycle pressure unloading, the motor speed was reduced from 1500r/min to 450r/min, and the motor power was reduced by 70.3% and 64.8%, respectively. The low speed can reduce the energy consumption of the test system by about 3.8kW.

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閆政. V/F控制模式下恒壓泵動力源特性研究[J].農(nóng)業(yè)機械學報,2022,53(9):451-458. Jinzhong University. Dynamic Characteristics of Electro-hydraulic Power Source of Constant Pressure Pump under V/F Control Mode[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):451-458.

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  • 收稿日期:2022-04-16
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  • 在線發(fā)布日期: 2022-09-10
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