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稻田綠肥紫云英種子聯(lián)合收獲機(jī)設(shè)計(jì)與試驗(yàn)
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中國農(nóng)業(yè)科學(xué)院所級基本科研業(yè)務(wù)費(fèi)專項(xiàng)(S202012-03)、國家綠肥產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)資金項(xiàng)目(CARS-22)和中國農(nóng)業(yè)科學(xué)院主要糧經(jīng)作物初加工裝備創(chuàng)新團(tuán)隊(duì)專項(xiàng)(31-NIAM-09)


Design and Experiment of Seed Combine Harvester for Chinese Milk Vetch Green Manure in Paddy Field
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    摘要:

    為解決現(xiàn)有稻田綠肥紫云英種子收獲時存在的割臺適用性差、脫粒分離能力弱以及清選除雜能力不強(qiáng)等問題,設(shè)計(jì)了稻田綠肥紫云英種子聯(lián)合收獲機(jī)。對防落莢柔性扶禾割臺、縱向桿齒式脫粒裝置、風(fēng)篩式分層控雜清選裝置等關(guān)鍵部件進(jìn)行了參數(shù)設(shè)計(jì),設(shè)計(jì)了紫云英機(jī)收專用扶禾器和割刀組件;確定縱向桿齒式脫粒裝置結(jié)構(gòu)參數(shù)(喂入段、脫粒段、排草段長度),對脫粒元件結(jié)構(gòu)參數(shù)、數(shù)量及周向分布進(jìn)行了計(jì)算;利用ICEM-CFD網(wǎng)格劃分軟件和Fluent流體動力學(xué)分析軟件等對三風(fēng)道清選裝置離心風(fēng)機(jī)轉(zhuǎn)速1080r/min、葉輪直徑385mm工作參數(shù)下的內(nèi)部氣流場開展數(shù)值模擬,并進(jìn)行試驗(yàn)驗(yàn)證。以降低紫云英籽粒機(jī)收損失率、破碎率、含雜率為目標(biāo),選擇對收獲質(zhì)量影響較大的機(jī)具前進(jìn)速度、脫粒滾筒轉(zhuǎn)速、清選風(fēng)機(jī)轉(zhuǎn)速、魚鱗篩開度共4個因素,利用Box-Behnken中心組合試驗(yàn)方法,進(jìn)行四因素三水平響應(yīng)面試驗(yàn),使用Design-Expert對試驗(yàn)結(jié)果進(jìn)行響應(yīng)面分析,通過多目標(biāo)參數(shù)優(yōu)化,確定最佳工作參數(shù)組合為:機(jī)具前進(jìn)速度3km/h,脫粒滾筒轉(zhuǎn)速550r/min,清選風(fēng)機(jī)轉(zhuǎn)速990r/min,魚鱗篩開度35mm。在此參數(shù)條件下進(jìn)行了田間試驗(yàn),實(shí)測紫云英籽粒損失率為2.35%,破損率為0.22%,含雜率為0.51%,均滿足相關(guān)標(biāo)準(zhǔn)技術(shù)要求。

    Abstract:

    China is the country of origin of Astragalus sinicus L., and also the country with the earliest utilization and cultivation of Astragalus sinicus L. and the largest planting area in the world. Astragalus sinicus L., also known as Chinese milk vetch, Zi yunying and so on, is one of the main winter green manure crops in paddy fields of central and southern China. Currently, the harvest methods of Astragalus sinicus L.green manure seed are mainly include: artificial harvest and mechanical harvest, artificial harvest is time-consuming and laborious, and the yield of reserved seed for planting is low. Generally, the seed yield of Astragalus sinicus L. in paddy field is 300~650kg/hm2, there are two common ways of mechanical harvest: the first one is segmented harvest, using a rice, wheat, rape or bean swather to harvest Astragalus sinicus L. and then through natural drying, a thresher is used for threshing afterwards, the second one is combine harvest, by adjusting parameters and changing working components of traditional grain harvester or rapeseed combine harvester to complete harvest of Astragalus sinicus L seed. Segmented harvesting process is cumbersome and inefficient, combine harvest is of high efficiency, which is the development trend of Astragalus sinicus L. seed harvest, however, the harvest quality of existing Astragalus sinicus L. green manure seed combine harvester was affected by unreasonable structure configuration of header, weak separation ability of threshing mechanism, and poor impurityremoval function of cleaning device, the loss rate of machine harvest in field measurement was in the range from 31.5% to 32.1%, and the seed impurity rate and breakage rate were high, which seriously affected the scale promotion and application of Astragalus sinicus L. green manure. In order to solve the problems such as poor applicability of header, weak separation ability of threshing mechanism and poor impurity-removal ability of cleaning device during the harvest process of existing-Astragalus sinicus L. green manure seed harvester, a 4LGM-200 type-Astragalus sinicus L. green manure seed combine harvester was designed. The Parameters of the key components, such as the flexible anti pod-dropping seedling-lifting header, the longitudinal rod teeth type threshing device and the air-sieve type layered impurity-controlled cleaning device were designed, the structual parameters (lenth of feeding section, threshin section and grass-dischaging section) of the longitudinal rod teeth type threshing device were determined. Meanwhile, the structural parameters, number and circumferential distribution of threshing elements were designed and calculated. Both the ICEM-CFD mesh partitioning software and Fluent fluid dynamics analysis software were used to perform numerical simulation on the internal airflow field of the threechannel centrifugal fan under the condition when the rotation speed of the fan was 1080r/min and impeller diameter was 385mm, and test verification analysis were carried out as well. Aiming at reducing loss rate, breakage rate and inpurity rate of Astragalus sinicus L. seed during mechanical harvest process, four factors which had a great influence on the harvest quality were selected, including the machine forward speed, rotation speed of the roller, rotation speed of the fan and the scale sieve’s opening. By adoting the Box-Behnken central composite test method, the response surfaces experiments with four factors and three levels were conducted, and then the response surface analysis of the test results was performed by using Design-Expert, through multi-objective parameter optimization, the best combination of working parameters was obtained: the machine forward speed was 3km/h, rotation speed of the roller was 550r/min, rotation speed of the cleaning fan was 990r/min, and the scale sieve’s opening was 35mm. Under these parameters, the field test was carried out, the results showed that the loss rate of Astragalus sinicus L. seed was 2.35%, the breakage rate was 0.22%, and the impurity rate was 0.51%, which was better than the technical requirements of loss rate and breakage rate less than 5% and impurity rate less than 3% specified in relevant standards. 

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游兆延,顏建春,吳惠昌,王申瑩,曹明珠,汪瑋.稻田綠肥紫云英種子聯(lián)合收獲機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(s2):1-10. YOU Zhaoyan, YAN Jianchun, WU Huichang, WANG Shenying, CAO Mingzhu, WANG Wei. Design and Experiment of Seed Combine Harvester for Chinese Milk Vetch Green Manure in Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):1-10.

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  • 收稿日期:2022-06-10
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  • 在線發(fā)布日期: 2022-07-01
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