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喂入量擾動(dòng)下聯(lián)合收獲機(jī)振動(dòng)特性機(jī)理研究
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江蘇省現(xiàn)代農(nóng)業(yè)裝備與技術(shù)教育部重點(diǎn)實(shí)驗(yàn)室開(kāi)放基金項(xiàng)目(MAET202118)


Mechanism Analysis of Combine Harvester’s Vibration Characteristics under Feeding Interference
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    摘要:

    針對(duì)喂入量變化引起各工作部件受到變載沖擊和不平衡力,導(dǎo)致聯(lián)合收獲機(jī)工作時(shí)振動(dòng)突變,影響整機(jī)工作穩(wěn)定性與可靠性,本文基于聯(lián)合收獲機(jī)運(yùn)動(dòng)平衡方程和外界振動(dòng)擾動(dòng)信號(hào)相關(guān)性分析方法,通過(guò)開(kāi)展田間工況下聯(lián)合收獲機(jī)變喂入振動(dòng)試驗(yàn),獲取不同喂入量下主要工作部件的振動(dòng)加速度信號(hào)。當(dāng)喂入谷物呈現(xiàn)較強(qiáng)的阻尼特性時(shí),振動(dòng)加速度信號(hào)隨之減弱,而收獲機(jī)工作動(dòng)力需求增加后,又會(huì)進(jìn)一步導(dǎo)致振動(dòng)信號(hào)增強(qiáng)的現(xiàn)象。通過(guò)快速傅立葉變換將加速度信號(hào)轉(zhuǎn)換為頻域信號(hào),進(jìn)一步掌握振幅的變化及激振頻率特征。喂入量擾動(dòng)導(dǎo)致的振動(dòng)主要發(fā)生在低頻激振頻率范圍,而喂入量表現(xiàn)出的阻尼特性對(duì)高頻振幅起減弱作用。喂入量對(duì)脫粒滾筒振動(dòng)影響最為明顯,最大振幅由17μm衰減至2.8μm,變化量達(dá)83.5%,而割臺(tái)與輸送槽的變化量分別為55.8%和7.69%。脫粒滾筒的最大峰值點(diǎn)也由中頻195Hz附近左移至靠近低頻的117Hz附近。

    Abstract:

    The change of the feeding amount will cause the various working parts to be subjected to variable load impact and unbalanced force, resulting in a sudden change in the vibration of the combine harvester when it is working. Aiming at the stability and reliability of the combine harvester, based on the combine harvester motion balance equation and the correlation analysis method of the external vibration disturbance signal, the vibration acceleration signal of the main working parts under different feeding amounts was obtained by carrying out the variable feeding vibration test of the combine harvester under field conditions. When the fed grains exhibited strong damping characteristics, the vibration acceleration signal was decreased accordingly. However, when the power demand of the harvester was increased, it would further lead to the phenomenon of increased vibration signal. The acceleration signal measured by the test was processed by quadratic integration, and the acceleration signal was converted into a frequency domain signal by fast Fourier transform. The change of amplitude and the characteristics of excitation frequency were obtained. The vibration caused by the disturbance of the feeding amount mainly occurred in the low frequency excitation frequency range, and the damping characteristic of the feeding amount reduced the high frequency amplitude. The feeding amount had the most obvious effect on the vibration of the threshing drum, and the maximum amplitude was attenuated from 17μm to 2.8μm, and the change degree could reach 83.5%. The change degree of header and the conveying trough was 55.8% and 7.69%, respectively. The maximum peak point of the threshing drum also moved left from the mid-frequency near 195Hz to the low-frequency near 117Hz.

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丁翰韜,陳樹(shù)人,周巍偉,梁潤(rùn)芝.喂入量擾動(dòng)下聯(lián)合收獲機(jī)振動(dòng)特性機(jī)理研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(s2):20-27. DING Hantao, CHEN Shuren, ZHOU Weiwei, LIANG Runzhi. Mechanism Analysis of Combine Harvester’s Vibration Characteristics under Feeding Interference[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):20-27.

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  • 收稿日期:2022-06-01
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  • 在線發(fā)布日期: 2022-08-01
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