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基于任務(wù)多樣性的農(nóng)機(jī)裝備維修策略研究
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國家自然科學(xué)基金項(xiàng)目(51905450)和中央高?;究蒲袠I(yè)務(wù)費(fèi)專項(xiàng)(SWU114038、XDJK2015B008)


Maintenance Strategy of Agricultural Machinery Equipment Based on Task Vari
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    摘要:

    目前農(nóng)機(jī)裝備維修策略的研究主要以裝備故障數(shù)據(jù)或退化數(shù)據(jù)為依據(jù),往往無法保證裝備在某一具體作業(yè)過程中的任務(wù)成功性,從而很難滿足現(xiàn)代農(nóng)業(yè)對農(nóng)機(jī)裝備高任務(wù)完成度的要求。針對這一問題,提出了一種基于任務(wù)多樣性的農(nóng)機(jī)裝備維修策略。首先,根據(jù)農(nóng)機(jī)裝備在具體作業(yè)過程中多階段任務(wù)的特征,分析了農(nóng)機(jī)裝備各系統(tǒng)退化狀態(tài)與裝備任務(wù)可靠性之間的關(guān)聯(lián)關(guān)系,建立了農(nóng)機(jī)裝備任務(wù)可靠性評估模型;其次,利用蒙特卡羅法模擬農(nóng)機(jī)裝備實(shí)際作業(yè)情況,給出了農(nóng)機(jī)裝備任務(wù)可靠性的綜合評估流程,并對多作業(yè)任務(wù)下的農(nóng)機(jī)裝備任務(wù)可靠性進(jìn)行定量化描述;再次,基于農(nóng)機(jī)裝備任務(wù)可靠性和維修成本的關(guān)聯(lián)性,以最低可靠度和最低維修成本為約束條件,得到了裝備各系統(tǒng)的最佳維修不等周期和最優(yōu)維修次數(shù);最后,引入機(jī)會(huì)維修策略,建立了農(nóng)機(jī)裝備的維修優(yōu)化模型,并根據(jù)最佳機(jī)會(huì)維修閾值確定農(nóng)機(jī)裝備最優(yōu)維修計(jì)劃安排。以國產(chǎn)某輪式拖拉機(jī)的歷史故障數(shù)據(jù)和維修成本數(shù)據(jù)為例,確定了該拖拉機(jī)故障率較高的4個(gè)子系統(tǒng)以及2個(gè)作業(yè)任務(wù)剖面,在整機(jī)可靠度閾值為0.8的情況下,得到了不同機(jī)會(huì)維修閾值下的最優(yōu)維修費(fèi)用分布情況。當(dāng)最佳維修閾值為8h時(shí),維修成本最低,為2.587元,通過與農(nóng)機(jī)裝備傳統(tǒng)維修策略相比,總維修費(fèi)用降低了30.4%。

    Abstract:

    The current research on the maintenance strategy of agricultural equipment is mainly based on equipment failure data and degradation, which often cannot guarantee the task success of the equipment in a specific operation process, thus making it difficult to meet the requirements of modern agriculture for high task completion of agricultural equipment. To address this problem, a task-based maintenance strategy for agricultural machinery and equipment was proposed. Firstly, based on the correlation between the degradation state of each system of agricultural equipment and the task reliability of the equipment, an assessment model of the task reliability of agricultural equipment was established. Secondly, using the Monte Carlo method, a comprehensive assessment process of the task reliability of agricultural equipment was given, and the task reliability of agricultural equipment under multiple operational tasks was described quantitatively. Then, based on the correlation between the task reliability of agricultural equipment and the maintenance cost, an algorithmic model of the optimal maintenance inequality cycle and optimal maintenance times for each system, which met the constraints of minimum reliability and minimum maintenance cost, was established. Finally, an opportunity maintenance strategy was adopted to establish a maintenance optimization model for agricultural equipment. Taking the historical fault data and maintenance cost data of domestic wheel tractors as examples, the optimal maintenance schedule arrangement based on the optimal opportunity maintenance threshold was obtained. When the optimal maintenance threshold was 8h, the maintenance cost was 2.587 yuan. Compared with the traditional maintenance strategy of agricultural machinery equipment, the total maintenance cost was reduced by 30.4%. The proposed method was helpful to improve the task completion rate of agricultural machinery equipment, reduce the failure rate and maintenance loss of agricultural machinery equipment.

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柳劍,王世友,李巧菲.基于任務(wù)多樣性的農(nóng)機(jī)裝備維修策略研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(s2):69-74. LIU Jian, WANG Shiyou, LI Qiaofei. Maintenance Strategy of Agricultural Machinery Equipment Based on Task Vari[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):69-74.

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  • 收稿日期:2022-06-30
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  • 在線發(fā)布日期: 2022-08-15
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