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基于光量阻擋原理的顆粒化肥流量檢測(cè)方法
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Flow Detection Mechanism of Granular Fertilizer Based on Light Blocking Principle
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    摘要:

    針對(duì)化肥排施過(guò)程流量較大,化肥顆粒相互遮擋導(dǎo)致難以準(zhǔn)確檢測(cè)的問(wèn)題,提出了基于光量阻擋原理的顆?;柿髁繖z測(cè)方法,該方法以顆粒流量與傳感器響應(yīng)電壓間的相關(guān)性為基礎(chǔ)建立檢測(cè)模型;通過(guò)理論分析初步確定了該檢測(cè)方法的可行性;借助離散元仿真分析了化肥排施過(guò)程在輸肥管中的分布規(guī)律,為顆粒流量傳感器結(jié)構(gòu)設(shè)計(jì)和安裝位置確定提供了依據(jù);基于上述分析設(shè)計(jì)了顆粒流量傳感器,并搭設(shè)了顆?;柿髁繖z測(cè)試驗(yàn)臺(tái);以尿素和復(fù)合肥為試驗(yàn)材料,以排肥輪轉(zhuǎn)速為試驗(yàn)因素對(duì)上述理論進(jìn)行了驗(yàn)證,結(jié)果表明化肥流量與化肥顆粒流量傳感器累計(jì)響應(yīng)電壓存在較強(qiáng)的線性相關(guān),各排肥輪轉(zhuǎn)速下,兩者相關(guān)性決定系數(shù)均高于0.992。為確定最優(yōu)檢測(cè)模型,建立了各排肥輪轉(zhuǎn)速的檢測(cè)模型,以平均絕對(duì)百分比誤差為指標(biāo)對(duì)不同檢測(cè)模型進(jìn)行了對(duì)比,基于加速組建立的檢測(cè)模型對(duì)尿素和復(fù)合肥的平均絕對(duì)百分比誤差分別為5.18%和4.07%,檢測(cè)誤差低于其他組,確定了最優(yōu)檢測(cè)模型。為解決顆粒流量傳感器與不同直徑輸肥管匹配的問(wèn)題,以敏感元件數(shù)量和顆粒流量傳感器內(nèi)徑為因素進(jìn)行試驗(yàn),結(jié)果表明當(dāng)檢測(cè)元件密度為0.075~0.75時(shí),對(duì)于尿素和復(fù)合肥各流量傳感器的平均絕對(duì)百分比誤差分別為4.75%~9.33%和4.07%~9.11%,且平均絕對(duì)百分比誤差隨檢測(cè)元件密度增大而降低。

    Abstract:

    In agricultural production, it is challenging to detect the flow rate of fertilization due to the large amount and the mutual shielding of fertilizer particles. A granular fertilizer flow detection method based on the principle of luminous flux blocking was proposed to solve this problem. The feasibility of the detection method was preliminarily determined by theoretical analysis; discrete element simulation was used to analyze the distribution of granular fertilizer discharge in the conveying tube, which provided a basis for the structural design and installation position of the particle flow detection sensor (PFDS). Based on the above analysis, the PFDS and testbench were designed. Experiments were carried out by selecting urea and compound fertilizer as materials and the fertilizer discharging wheel (FDW) speed as factors to verify the method. The results showed a strong linear correlation between fertilizer flow and the cumulative response voltage of PFDS. Under different fertilization frequencies, the correlation determination coefficient (R2) of both was higher than 0.992. The detection models of each fertilizer frequency were established. Absolute percentage error (AE) and mean absolute percentage error (MAPE) were selected as the index. The MAPE of the detection model based on the “accelerate” for urea and compound fertilizer were 5.18% and 4.07%, respectively. And the detection error was lower than that of others, so the establishment method of the optimal detection model was determined. To solve the matching problem between the PFDS and fertilizer tube with different diameters, the experiments were carried out by taking the number of sensitive elements and the inner diameter of the PFDS as factors. The results showed that when the density of detection elements was 0.075~0.75, the MAPE range for urea and compound fertilizer were 4.75%~9.33% and 4.07%~9.11%, respectively, and the MAPE was decreased with the increase of detection element density. The detection method would provide technical support and solutions for granular fertilizer flow detection.

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姜萌,劉彩玲,都鑫,李方林,周智智.基于光量阻擋原理的顆粒化肥流量檢測(cè)方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(s2):91-99. JIANG Meng, LIU Cailing, DU Xin, LI Fanglin, ZHOU Zhizhi. Flow Detection Mechanism of Granular Fertilizer Based on Light Blocking Principle[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):91-99.

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  • 收稿日期:2022-06-30
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  • 在線發(fā)布日期: 2022-08-15
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