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油菜種子甩盤式丸化加工試驗與參數(shù)優(yōu)化
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國家重點研發(fā)計劃項目(2018YFD0101000)


Processing Test and Parameter Optimization on Rotary Disc Pelleting Machine for Rapeseeds
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    摘要:

    為研究油菜種子丸?;诵墓に噷Τ赏栀|(zhì)量的影響,分析了油菜種子丸化過程的接觸力學,構(gòu)建丸化過程的仿真模型,開展驗證試驗,優(yōu)化油菜種子丸?;庸すに嚒=佑|力學分析結(jié)果表明,種丸粘結(jié)包敷的前提是種丸-粉劑顆粒碰撞過程中的相對切向速度小于閾值,二者未發(fā)生相對滑動;較大的法向接觸力可提高最大靜摩擦力、壓實丸粒粘結(jié),促進成丸質(zhì)量;而對于種丸-種丸、粉劑-粉劑間接觸,增大切向接觸力、降低法向接觸力,有利于減少多籽、空丸及形變等問題發(fā)生。仿真結(jié)果表明,當甩盤轉(zhuǎn)速為1200r/min時,種丸-粉劑的速度均差為0.22m/s,創(chuàng)造靜止粘結(jié)條件;種丸和粉劑速度分布標準差為0.42、0.52m/s,種丸-種丸、粉劑-粉劑的平均速度影響多籽和空丸產(chǎn)生。供粉速度影響核心粘結(jié)區(qū)域種子和粉劑的比例,粉劑過多形成空丸、浪費粉劑,粉劑不足降低包敷效率。正交試驗極差和方差分析結(jié)果表明,粉液比是影響成丸質(zhì)量的最主要因素,丸?;筒朔N子最佳工藝參數(shù):甩盤轉(zhuǎn)速為1200r/min、粉液比為2.1、供粉速度為24g/min,此時成丸合格率為95.7%,單籽率為94.9%,包敷效率為1.8kg/h。研究結(jié)果揭示了種子丸?;瘷C理,形成了油菜種子丸?;庸すに?,有利于提升油菜種子加工水平。

    Abstract:

    In order to study the influence of the core process of rapeseed pelletizing on the pellet quality, the contact mechanics of rapeseed pelletizing process were analyzed, a simulation model of the pelletizing process was constructed, validation tests were conducted and the rapeseed pelletizing process was optimized. The contact force analysis results led to the following conclusions: the tangential velocity was less than the threshold value, and no sliding friction occurred, which was the premise of bonding and coating. A larger normal contact force can increase the maximum static friction force, compact the pellet bonding, and promote the quality of pellets. Increasing the tangential contact force and reducing the normal contact force of pellets-pellets and powder-powder were beneficial to reduce the occurrence of problems such as multiple seeds, empty seeds, and deformation. The simulation analysis results showed 〖JP3〗that when the rotating speed was 1200r/min, the average speed of seed pellets and powder was 0.22m/s, creating static bonding conditions; the standard deviation of the speed distribution of seed pellets and powder was 0.42m/s and 0.52m/s; the average velocity of pellets-pellets, powder-powder, affected multiple seeds and empty seeds production. The powder supply speed affected the ratio of seeds to powder in the core bonding area. Too much powder formed empty seeds and wastes powder, and insufficient powder reduced the coating efficiency. The results of the orthogonal test showed that the powder-to-liquid ratio was the most important factor affecting the quality of pelletizing. The optimal parameters of the pelletizing rapeseed processing technology were obtained as follows: when the rotating speed was 1200r/min, the powder-to-liquid ratio was 2.1, and the powder supply speed was 24g/min, the qualified pellet rate was 95.7%, the single-seed rate was 94.9%, and the efficiency of pelletizing was 1.8kg/h. The research revealed the mechanism of seed pelletization and formed the process of rape seed pelletization, which was beneficial to promote the improvement of rapeseed seed processing level.

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張帥揚,呂程序,白圣賀,吳金燦,杜愛麗,毛文華.油菜種子甩盤式丸化加工試驗與參數(shù)優(yōu)化[J].農(nóng)業(yè)機械學報,2022,53(s2):131-140. ZHANG Shuaiyang, Lü Chengxu, BAI Shenghe, WU Jincan, DU Aili, MAO Wenhua. Processing Test and Parameter Optimization on Rotary Disc Pelleting Machine for Rapeseeds[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):131-140.

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  • 收稿日期:2022-06-23
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  • 在線發(fā)布日期: 2022-08-22
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