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轉(zhuǎn)盤式對蝦開背工藝分析與參數(shù)優(yōu)化
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國家重點研發(fā)計劃項目(2019YFD0901801)


Process Analysis and Parameter Optimization of Prawns Open-back Machine with Rotary Plate Clamping
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    摘要:

    針對目前對蝦開背環(huán)節(jié)工藝不完善、實際應(yīng)用裝備缺乏等問題,以中型南美白對蝦為研究對象,探究了對蝦開背關(guān)鍵工藝方法,建立了對蝦開背過程力學模型,獲得影響開背效果主要因素為刀具角度、加工中心盤轉(zhuǎn)速和刀具安置距離;采用單因素試驗研究和分析了各因素對開背成功率、蝦仁損傷率、蝦線裸露成功率和感官評分值的影響,確定影響因素最佳區(qū)間為:刀具角度20°~60°、加工中心盤轉(zhuǎn)速10~40r/min和刀具安置距離9~11mm;利用Design-Expert軟件進行多因素響應(yīng)面試驗研究分析,并采用多目標優(yōu)化方法,得到最優(yōu)參數(shù)組合為:刀具角度43.838°、加工中心盤轉(zhuǎn)速28.391r/min、刀具安置距離9.801mm時,開背成功率為99.161%、蝦仁損傷率為2.825%、蝦線裸露成功率為90.727%、感官評分值為86.944。驗證試驗結(jié)果表明:針對中型南美白對蝦,當?shù)毒呓嵌?5°、加工中心盤轉(zhuǎn)速28r/min、刀具安置距離9.8mm時,開背成功率為98.89%、蝦仁損傷率為3.33%、蝦線裸露成功率為87.78%、感官評分值為85.33,與理論優(yōu)化值的絕對誤差均較小,優(yōu)化后的對蝦開背裝置性能滿足作業(yè)要求。研究可為對蝦開背工序裝置設(shè)計和參數(shù)選擇提供理論基礎(chǔ)和科學依據(jù)。

    Abstract:

    For prawns in open back processes, and lack of practical equipment, taking Litopenaeus vannamei as research object, the key technology of prawn back opening was studied, the factors affecting the effect of back opening were analyzed, and the evaluation index requirements were established, in the rotating disc prawn open back device was carried on the three factors three levels of response surface optimization test, and the optimized drive back parameters were obtained. A validation test was carried out. In order to study the main influencing factors of open-back process of prawn, a mechanical model of open-back process of prawn was established. The main influencing factors were tool angle, machining center disk speed and tool placement distance. The optimal range of influencing factors was determined by single factor test as follows: tool angle of 20°~60°, machining center disk speed of 10~40r/min and tool placement distance of 9~11mm. Based on Box-Behnken central composite design theory, the three-factor and three-level response surface test was designed, and the test data were analyzed and optimized. The theoretical optimization results were as follows: under the conditions of 43.838° tool angle, 28.391r/min tool rotation speed and 9.801mm tool positioning distance, the success rate of back opening, shrimp damage rate, shrimp line naked success rate and sensory score were 99.161%, 2.825%, 90.727% and 86.944. Verification test results showed that for medium Litopenaeus vannamei, when the tool angle was 45°, the processing center rotation speed was 28r/min, and the tool placement distance was 9.8mm, the success rate of back opening was 98.89%, the damage rate of shrimp was 3.33%, the success rate of shrimp line exposure was 87.78%, and the sensory score was 85.33 points, and the absolute error between them and the theoretical optimization value was small. The reliability of the regression model prediction was proved, and the performance of the optimized prawns open-back device met the operation requirements.

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吳海華,李璐,熊師,白圣賀,???周利明.轉(zhuǎn)盤式對蝦開背工藝分析與參數(shù)優(yōu)化[J].農(nóng)業(yè)機械學報,2022,53(s2):152-160. WU Haihua, LI Lu, XIONG Shi, BAI Shenghe, NIU Kang, ZHOU Liming. Process Analysis and Parameter Optimization of Prawns Open-back Machine with Rotary Plate Clamping[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):152-160.

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  • 收稿日期:2022-06-30
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  • 在線發(fā)布日期: 2022-08-15
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