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收獲期油菜薹莖稈雙層粘結(jié)離散元模型建立與優(yōu)化
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湖南省自然科學(xué)基金項(xiàng)目(2021JJ40250、2021JJ40249)和湖南省教育廳優(yōu)秀青年項(xiàng)目(22B0220)


Discrete Element Model Building and Optimization of Double-layer Bonding of Rape Shoots Stems at Harvest Stage
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    摘要:

    針對(duì)與油菜薹機(jī)械化收獲中的切割、夾持輸送、打捆等關(guān)鍵環(huán)節(jié)密切相關(guān)的油菜薹莖稈離散元仿真模型缺乏準(zhǔn)確粘結(jié)參數(shù)的問(wèn)題,以“油蔬兩用”雙低型油菜收獲期油菜薹機(jī)械化夾持段莖稈為研究對(duì)象,利用EDEM仿真軟件提出三軸空間坐標(biāo)法構(gòu)建油菜薹夾持中段莖稈雙層粘結(jié)離散元仿真模型。采用Design-Expert軟件依次設(shè)計(jì)了Plackett-Burman試驗(yàn)、最陡爬坡試驗(yàn)和Box-Behnken試驗(yàn),完成油菜薹夾持中段莖稈仿真粘結(jié)參數(shù)標(biāo)定。利用標(biāo)定的參數(shù)優(yōu)化解構(gòu)建剪切和徑向壓縮模型進(jìn)行相應(yīng)仿真試驗(yàn),通過(guò)與物理試驗(yàn)對(duì)比分析,對(duì)模型參數(shù)進(jìn)一步優(yōu)化。結(jié)果表明,內(nèi)芯-內(nèi)芯的法向/切向接觸剛度、表皮-內(nèi)芯法向/切向接觸剛度,以及表皮-表皮法向接觸剛度對(duì)莖稈力學(xué)性能影響顯著,分別為1.94×107、9.56×108、6.28×109N/m;所有力學(xué)模型的仿真值與實(shí)測(cè)值相對(duì)誤差不大于3%,且莖稈受力變化趨勢(shì)基本一致,表明標(biāo)定優(yōu)化后的參數(shù)具有可行性和準(zhǔn)確性。所構(gòu)建的油菜薹莖稈雙層粘結(jié)離散元模型能表征其內(nèi)部結(jié)構(gòu)的力學(xué)特性差異,可為油菜薹莖稈相關(guān)系統(tǒng)的數(shù)值模擬研究提供模型基礎(chǔ)。

    Abstract:

    Aiming at the problem of lack of accurate bonding parameters in the discrete element simulation model of rape shoots stems, which is closely related to the key links of mechanized harvesting of rape shoots stems, such as cutting, transport by clamping, and baling, the stems of mechanized clamping section of rape shoots in the double low rape harvesting period of “oil and vegetable dual-use” were used as research objects. Using EDEM simulation software, a method to construct a discrete element simulation model of double-layer bonding of the middle clamping section stems of the rape shoots was proposed by using three-axis spatial coordinates method. Design-Expert software was used to design the Plackett-Burman test, the steepest climb test and the Box-Behnken test to complete the calibration of the simulation bonding parameters of the clamping section stems of rape shoots. The shear and radial compression models were constructed by using the optimized solutions of calibrated parameters, and the corresponding simulation tests were carried out. The model parameters were further optimized by comparative analysis with the physical test. The results showed that the normal/tangential contact stiffness of inner core to inner core, the normal/tangential contact stiffness of epidermis to inner core, and the normal contact stiffness of epidermis to epidermis had significant effects on the mechanical properties of stems, and the results were 1.94×107N/m, 9.56×108N/m and 6.28×109N/m, respectively. The relative error between simulated values and measured values of all mechanical models was not greater than 3%. And the force change trend of the stem was basically the same, indicating that the optimized calibration parameters were feasible and accurate, and the constructed double-layer bonding discrete method model of stems of rape shoots characterized the difference in mechanical characteristics of its internal structure, which can provide a model basis for the numerical simulation of the related system of stem of rape shoots.

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謝偉,彭磊,蔣蘋,孟德鑫,王修善.收獲期油菜薹莖稈雙層粘結(jié)離散元模型建立與優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(5):112-120. XIE Wei, PENG Lei, JIANG Pin, MENG Dexin, WANG Xiushan. Discrete Element Model Building and Optimization of Double-layer Bonding of Rape Shoots Stems at Harvest Stage[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(5):112-120.

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  • 收稿日期:2022-11-05
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  • 在線發(fā)布日期: 2023-05-10
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